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基于水冷卻的不銹鋼板料激光熱應(yīng)力成形試驗(yàn)
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    摘要:

    通過(guò)改變激光束能量、光斑直徑、掃描速度、掃描次數(shù)以及板材厚度對(duì)AISI304不銹鋼板料進(jìn)行彎曲試驗(yàn),分析了在水冷卻條件下各工藝參數(shù)對(duì)彎曲變形的影響,探討了基于水冷卻的板料熱應(yīng)力成形規(guī)律,并通過(guò)正交試驗(yàn)對(duì)相關(guān)工藝參數(shù)進(jìn)行了優(yōu)化。試驗(yàn)結(jié)果表明:0.6 mm厚度的不銹鋼板在線能量密度小于80 J/mm時(shí),工件不產(chǎn)生變形;在150~180 J/mm范圍內(nèi),熱應(yīng)力成形的效果最佳;掃描次數(shù)、光斑直徑以及板材厚度對(duì)彎曲變形的影響較大。同時(shí)對(duì)水冷卻條件下工件表面燒蝕及成形穩(wěn)定性進(jìn)行評(píng)估,提出了基于水冷卻的板料激光熱應(yīng)力成形的新工藝,為精確控制板料激光熱應(yīng)力成形提供了試驗(yàn)基礎(chǔ)。

    Abstract:

    Technological parameters such as laser beam energy, laser spot, scanning velocity, scanning times, scanning path and thickness of sheet metal were varied in the test of AISI304-sheet metal bending with thermal stress induced by laser. Comparative analysis has been done on the effects of different process parameters in bending test under the condition of water-cooling, and the relationships were discussed. At the same time, the orthotropic experiment has been done to optimize the interrelated parameters. The results showed that there was no bending for 0.6 mm thickness of AISI304sheet steel under the condition of water cooling when linear energy density was less than 80 J/mm; the best value of the linear energy density was between 150 and 180 J/mm for it; the technological parameters such as the thickness of sheet metal, laser spot and scanning times have greatly effect on the bending angle. And the ablation and stability of bending for AISI304sheet metal in the experiment has been evaluated as well. The new idea of sheet forming by laser thermal stress based on water-cooling was put forward, which provided the experimental foundation to accurately control the sheet forming by laser induced thermal stress.

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周益軍,張永康,孔德軍,史建國(guó).基于水冷卻的不銹鋼板料激光熱應(yīng)力成形試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2007,38(4):172-176.[J]. Transactions of the Chinese Society for Agricultural Machinery,2007,38(4):172-176.

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