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變壓邊力對拼焊板焊縫移動和成形性能的影響
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    摘要:

    焊縫兩側(cè)材料變形不均勻和由此引起的焊縫移動是拼焊板成形過程中需要解決的難題。應(yīng)用動力顯式數(shù)值模擬軟件,研究了線性漸增和漸減變壓邊力下拼焊板盒形件的成形過程。建立了線性變壓邊力終止值隨初始值變化的關(guān)系曲線,該曲線被擬合為二階多項式曲線。模擬結(jié)果表明,線性漸增變壓邊力允許更多厚側(cè)材料流入凹模,從而減少焊縫移動量;線性漸減變壓邊力較定常壓邊力顯著增加了厚側(cè)材料的變形程度,提高了焊縫兩側(cè)材料變形的均勻性。

    Abstract:

    Uneven deformation and related weld-bead migration are the important problems that needs to be solved during tailor welded blanks (TWBs) forming. The forming of box with TWBs based on a series of linearly increasing and decreasing variable blank holding forces (VBHF) over the stroke were studied by means of dynamic explicit finite element method. The terminative value of the linear VBHF trajectory decreased with the initial value increasing. Consequently the relation curve between the initial and terminative values was obtained, which can be fitted by a second-order polynomial. The numerical simulation results demonstrate that the linearly increasing and linear decreasing VBHF have different effects on TWBs forming. The linearly increasing VBHF is beneficial to the thicker blank side drawn in more easily whilst the thinner blank side is stretched more, so that the weld-bead migration is reduced obviously. Compared with the constant BHF, the linearly decreasing VBHF allows more deformation for the thicker blank side, distributes the deformation uniformly and thereby improves TWBs formability.

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呂盾,陳煒,張家驊,侯波.變壓邊力對拼焊板焊縫移動和成形性能的影響[J].農(nóng)業(yè)機械學(xué)報,2007,38(5):157-160.[J]. Transactions of the Chinese Society for Agricultural Machinery,2007,38(5):157-160.

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