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汽車尾燈支架成形數(shù)值模擬與優(yōu)化
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    摘要:

    汽車尾燈支架是汽車外覆蓋件。對(duì)單個(gè)零件進(jìn)行成形時(shí),需要增加很多工藝補(bǔ)充材料,沖壓方向不容易確定,而且會(huì)產(chǎn)生側(cè)向力。利用對(duì)稱性采用一模兩件工藝,既降低了成形難度,提高材料的利用率,又有利于拉深成形過程中的金屬流動(dòng)。利用數(shù)值模擬技術(shù),仿真了成形過程;根據(jù)應(yīng)力應(yīng)變的分布,對(duì)成形中的起皺和拉裂,以及板料變形程度進(jìn)行了預(yù)測;優(yōu)化了毛坯形狀、工藝補(bǔ)充面、拉延筋的分布和阻力。優(yōu)化后的工藝參數(shù)得到了良好的成形質(zhì)量,模擬結(jié)果與實(shí)驗(yàn)吻合。

    Abstract:

    As an automobile outer panel, taillight supporter holds several features such as three-dimensional surface, asymmetry shape, large distortion, large figuration depth, large variety of surface structure, the complexity of the flow of the material and high quality of surface. As for the figuration of a single part, it is difficult to ensure the direction of the press, further more, it needs to increase the supplement material of the craftwork and brings the side force. Considering its symmetry, two mould process was adopted, which reduced forming difficulty, improved the utilization rate of the material and also favored to the flow of the metal in the process of the deep drawing. Numerical simulation technique has been used to simulate the forming process. Based on the distribution of the stress and the strain, it forecasted wrinkle, cracking and shaping degree in the sheet forming process. Furthermore, it optimized the blank’s figure, the supplement surface of the craftwork and the distribution and the resistance of the draw bead. The technical parameters produced good forming quality after optimizing. The simulation result coincided with the physical test. This research could offer references for the similar design.

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陳文琳,苗量,王世東,聶會(huì)星.汽車尾燈支架成形數(shù)值模擬與優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2007,38(10):157-160.[J]. Transactions of the Chinese Society for Agricultural Machinery,2007,38(10):157-160.

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