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數(shù)控車削系統(tǒng)刀尖半徑補(bǔ)償模型
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    摘要:

    分析了數(shù)控車削系統(tǒng)刀尖半徑補(bǔ)償模型存在的缺陷,提出應(yīng)綜合考慮刀尖實(shí)際形狀及其大小、刀尖磨損、刀具與工件接觸等,用一個(gè)一般化的刀尖模型替代目前理想化的圓弧模型。在新的模型中,用刀尖補(bǔ)償需求半徑來(lái)表達(dá)切削過(guò)程中應(yīng)給予數(shù)控系統(tǒng)的半徑補(bǔ)償值,實(shí)現(xiàn)精確補(bǔ)償。由于包括了刀尖磨損、刀尖與工件的接觸位置情況,其數(shù)值不能通過(guò)直接測(cè)量獲取,故采用了一種借助于數(shù)控機(jī)床運(yùn)行特點(diǎn)的測(cè)量方法,在測(cè)量結(jié)果中包含了各種誤差源的補(bǔ)償量。該模型和相應(yīng)測(cè)量法的使用,有效提高了錐面、曲面的精加工精度和加工效率。

    Abstract:

    For the purpose of improving the accuracy in finish turning taper or free-form surfaces, shortcomings of compensation model of tool nose radius employed in current CNC turning system was analyzed and a new universal model was presented by taking the consideration of geometric figure and size of tool nose, tool wear and meeting condition between the tool and the workpiece. With the needed tool nose radius of compensation in the proposed model, the CNC system could be offered accurate radius compensation in turning process. Since it is impossible to measure the needed tool nose radius of compensation by a measuring implement directly, a reversing measurement was proposed subsequently. Result of experimental tests indicated that the proposed model and surveying method have high accuracy and reliability for radius compensating in finish turning taper or free-form surfaces and the work efficiency could be enhanced effectively.

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周建來(lái),張南喬,劉樹(shù)春.數(shù)控車削系統(tǒng)刀尖半徑補(bǔ)償模型[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2008,39(12):187-190.[J]. Transactions of the Chinese Society for Agricultural Machinery,2008,39(12):187-190.

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