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油菜精量聯(lián)合直播機(jī)深施肥裝置設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0200901)、國(guó)家油菜產(chǎn)業(yè)體系專項(xiàng)(CARS-12)和湖北省自然科學(xué)基金項(xiàng)目(2019CFB153)


Design and Test of Side Deep Fertilizing Device of Combined Precision Rapeseed Seeder
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    摘要:

    針對(duì)長(zhǎng)江中下游稻油輪作區(qū)油菜直播時(shí),土壤黏重板結(jié)且前茬水稻收獲后秸稈殘茬量大,機(jī)具易壅土、掛草堵塞,難以實(shí)現(xiàn)深施肥的難題,設(shè)計(jì)了一種油菜精量聯(lián)合直播機(jī)主動(dòng)防堵深施肥裝置。基于主動(dòng)刮削防堵原理,分析確定施肥鏟入土部位曲線為與旋耕刀軸回轉(zhuǎn)中心同心、包絡(luò)旋耕刀末端運(yùn)動(dòng)軌跡的圓??;根據(jù)深施肥鏟防堵功能及鏟體內(nèi)肥料顆粒運(yùn)動(dòng)分析,確定過渡段下圓弧直徑、入土段圓弧圓心角、過渡段上圓弧直徑等施肥鏟結(jié)構(gòu)設(shè)計(jì)關(guān)鍵參數(shù)及其許用范圍;以施肥鏟末端肥料流出瞬時(shí)速度最大為優(yōu)化目標(biāo),以施肥鏟關(guān)鍵結(jié)構(gòu)參數(shù)為設(shè)計(jì)變量、其許用范圍為約束條件,構(gòu)建施肥鏟結(jié)構(gòu)優(yōu)化設(shè)計(jì)的數(shù)學(xué)模型;通過施肥過程離散元仿真分析,以施肥鏟體入土段上端圓弧圓心角、過渡段圓弧直徑為試驗(yàn)因素,以施肥鏟末端肥料流出瞬時(shí)速度為響應(yīng)指標(biāo),進(jìn)行二次回歸正交旋轉(zhuǎn)組合試驗(yàn),建立該數(shù)學(xué)模型的目標(biāo)函數(shù),求解得到施肥鏟結(jié)構(gòu)優(yōu)化設(shè)計(jì)最佳參數(shù)為:入土段上端圓弧圓心角為36°、過渡段上端圓弧直徑為93mm、過渡段下端圓弧直徑為66mm。田間試驗(yàn)結(jié)果表明,安裝深施肥裝置的直播機(jī)作業(yè)后廂面平整度為17.96~21.37mm,單個(gè)施肥鏟黏附質(zhì)量保持在1.5kg以下,施肥深度平均值為91.10mm,施肥深度合格率為93.33%,施肥斷條率為1.08%,機(jī)具通過性良好,可滿足稻油輪作區(qū)油菜種植施肥播種農(nóng)藝要求。

    Abstract:

    Existing rapeseed cultivation in the midlower Yangtze River area in China, which is planted after the ricegrowing season with sticky soil and a large number of straw, has a persistent challenge that the traditional deep fertilization device of rapeseed combined seeder obsessed with straw entanglement and soil adhesion, highlighting a need for deep fertilization technology and equipment. The purpose was to design an active antiblockage and deep fertilization device for rapeseed combined seeder. Based on the principle of active scraping and preventing plugging, the center of movement curve of the fertilizer shovel contacting soil was determined as the center of the rotary cultivator axis and the shape of the movement curve was set as enveloping the trajectory of the end of rotary cultivator. According to the requirements of antiblocking function of deep fertilization device and the requirements of fertilizer particle movement, the key parameters and allowable range of the design of fertilizer shovel structure were determined, such as the diameter of arc at the lower end of transition section d1, the angle of arc at the center of entry section θ2 and the diameter of arc at the upper end of transition section d2. Taking the maximum instantaneous velocity of fertilizer outflow from the end of fertilizer shovel as the optimization objective, the key structural parameters of fertilizer shovel as design variables and its allowable scope as constraints, a mathematical model for optimum design of fertilizer shovel structure was established. Through the simulation analysis of the fertilization process by the discrete element method, the factors of the center angle of circular arc section of fertilizer shovel entering soil θ2, the diameter of the transition section d1, d2 were taken as test factors. With vz as the response index, a quadratic regression orthogonal rotational combination test was carried out to establish the objective function of the mathematical model. The optimum design parameters of the fertilizer shovel structure were obtained as follows: the arc center angle of the entry section θ.2 was 36°, the arc diameter of the upper end of the transition section d2 was 93mm, and the arc diameter of the lower end of the transition section d1 was 66mm. The field test results showed that the flatness of rear chamber of direct seeder with deep fertilizer applicator was 17.96~21.37mm, the adhesion weight of single fertilizer shovel was stable below 1.5kg, the mean of fertilization depth was 91.10mm, the qualified rate of fertilization depth was 93.33%, the rate of fertilization broken strip was 1.08%, and the machine passed well, which met the agronomic requirements of rape planting and fertilization in the ricerape rotation area. 

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廖宜濤,高麗萍,廖慶喜,張青松,劉立超,付云開.油菜精量聯(lián)合直播機(jī)深施肥裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(2):65-75. LIAO Yitao, GAO Liping, LIAO Qingxi, ZHANG Qingsong, LIU Lichao, FU Yunkai. Design and Test of Side Deep Fertilizing Device of Combined Precision Rapeseed Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):65-75.

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  • 收稿日期:2019-10-25
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  • 在線發(fā)布日期: 2020-02-10
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