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行星輪系水稻缽苗移栽機(jī)構(gòu)正反求設(shè)計(jì)方法研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0700703)、浙江省重點(diǎn)研發(fā)項(xiàng)目(2018C02046)、國家自然科學(xué)基金項(xiàng)目(51575495)、浙江省自然科學(xué)基金重點(diǎn)項(xiàng)目(LZ16E050003)和浙江省教育廳一般項(xiàng)目(Y201840685)


Forward-Reverse Design Method for Rice Potted-seedling Transplanting Mechanism with Compound Planetary Gear Train
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    摘要:

    為了解決現(xiàn)有行星輪系水稻缽苗移栽機(jī)構(gòu)較難同時(shí)具備理想的移栽軌跡和姿態(tài)的問題,提出了正向設(shè)計(jì)與局部軌跡微調(diào)的反求設(shè)計(jì)相結(jié)合的設(shè)計(jì)方法。以非圓齒輪行星輪系水稻缽苗移栽機(jī)構(gòu)的設(shè)計(jì)為例,闡述該方法的實(shí)現(xiàn)過程。建立行星輪系水稻缽苗移栽機(jī)構(gòu)設(shè)計(jì)要求,并分析其工作原理,在前期正向設(shè)計(jì)的基礎(chǔ)上,局部調(diào)整其移栽靜軌跡,通過反求設(shè)計(jì)進(jìn)一步優(yōu)化設(shè)計(jì)移栽機(jī)構(gòu)。進(jìn)行局部反求設(shè)計(jì)的運(yùn)動(dòng)學(xué)分析和運(yùn)動(dòng)學(xué)建模,基于Matlab平臺(tái)開發(fā)計(jì)算機(jī)輔助設(shè)計(jì)軟件,通過人機(jī)交互的方式得到移栽機(jī)構(gòu)的機(jī)構(gòu)參數(shù),使其不僅滿足移栽臂移栽的姿態(tài)要求,同時(shí)獲得更理想的移栽工作軌跡。根據(jù)最終得到的機(jī)構(gòu)參數(shù)設(shè)計(jì)移栽機(jī)構(gòu)結(jié)構(gòu),完成三維建模、虛擬仿真試驗(yàn),加工、裝配移栽機(jī)構(gòu)物理樣機(jī),完成了高速攝像運(yùn)動(dòng)學(xué)試驗(yàn)。將移栽機(jī)構(gòu)理論計(jì)算、虛擬仿真、樣機(jī)試驗(yàn)得到的移栽靜軌跡比較,同時(shí)逐一將軌跡相關(guān)參數(shù)、取秧角、推秧角、角度差等設(shè)計(jì)目標(biāo)參數(shù)與相應(yīng)數(shù)值化目標(biāo)進(jìn)行對比,結(jié)果顯示,均滿足要求,驗(yàn)證了設(shè)計(jì)方法的正確性。與以往單一的正向設(shè)計(jì)、反求設(shè)計(jì)方法相比,該方法設(shè)計(jì)的移栽機(jī)構(gòu)不僅具有更優(yōu)的移栽工作軌跡,也可滿足較好的移栽姿態(tài)要求。

    Abstract:

    Existing rice pottedseedling transplanting mechanisms with compound planetary gear trains face difficulty in providing both the satisfactory trajectory and orientation during transplanting seedlings at the same time. Therefore, a design method based on the combination of forward design and reverse design was proposed to overcome the problem. The principles of the design method were discussed and illustrated by the design of a rice pottedseedling transplanting mechanism with a compound planetary gear train with a noncircular gear. The design requirements of rice pottedseedling transplanting mechanism with a compound planetary gear train with a noncircular gear were established, and its work principle was studied. On the basis of the previous forward design, fine tuning its static transplanting trajectory, and the reverse design was developed to further optimize the design of transplanting mechanism. The kinematics analysis of the transplanting mechanism in reverse design section was carried out and its kinematic model was set up. The computer aided analysis and design software of the transplanting mechanism based on Matlab was developed. A set of design parameters of the transplanting mechanism were obtained by using this software by means of humancomputer interaction. According to the final mechanism parameters, the transplanting mechanism structure was designed, a 3D model of the mechanism was created by using Pro/E software, and a virtual simulation test was performed by using ADAMS software. Finally, a physical prototype of the mechanism was developed for benchscale testing. The trajectory obtained by theoretical calculation was compared with trajectories obtained by virtual simulation and benchscale tests. The design parameters, including the trajectory criteria, takingseedling angle and pushingseedling angle, and the difference between the takingseedling angle and the pushingseedling angle were compared with the corresponding design requirements. The results met the specified design requirements, thus the transplanting mechanism designed with this method not only satisfied the orientation requirement, but also provided satisfactory transplanting trajectory.

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吳國環(huán),俞高紅,葉秉良,俞亞新.行星輪系水稻缽苗移栽機(jī)構(gòu)正反求設(shè)計(jì)方法研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(2):85-93,102. WU Guohuan, YU Gaohong, YE Bingliang, YU Yaxin. Forward-Reverse Design Method for Rice Potted-seedling Transplanting Mechanism with Compound Planetary Gear Train[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):85-93,102.

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  • 收稿日期:2019-11-21
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  • 在線發(fā)布日期: 2020-02-10
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