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水稻收獲機(jī)涂層改性清選篩面設(shè)計與試驗(yàn)
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國家重點(diǎn)研發(fā)計劃項(xiàng)目(2017YFD0700302)和吉林省科技發(fā)展計劃項(xiàng)目(20170204016NY)


Design and Experiment on Modified Sieve with Coating of Rice Harvester
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    摘要:

    針對水稻收獲機(jī)清選作業(yè)過程中濕黏水稻脫出物易粘附、堵塞清選篩的問題,利用聚四氟乙烯涂料對清選篩面進(jìn)行噴涂改性處理,設(shè)計了具有抗粘減阻性能的清選篩面。涂層改性篩面往復(fù)摩擦特性試驗(yàn)結(jié)果表明,涂層改性篩面與水稻秸稈的平均摩擦因數(shù)降幅達(dá)32.2%~32.7%,與稻葉的平均摩擦因數(shù)降幅達(dá)39.1%~40.2%,涂層改性篩面表現(xiàn)出良好的減阻特性。涂層改性篩面潤濕減粘特性試驗(yàn)結(jié)果表明,涂層改性篩面的接觸角為110.6°,接觸角增幅為26.8%,與水稻秸稈的界面粘附力降幅為62%~67%,與稻葉的界面粘附力降幅為63%~65%,減粘脫附特性顯著增強(qiáng)。利用水稻收獲機(jī)進(jìn)行了涂層改性篩面田間清選作業(yè)減粘防堵性能試驗(yàn),作業(yè)量為2.0hm2時,與未改性篩面相比,涂層改性篩面粘附物質(zhì)量降低67.8%,聚四氟乙烯涂層能夠有效地解決濕黏脫出物粘附、堵塞問題,具有良好的耐久性。

    Abstract:

    Cleaning is one of the most important working processes of rice harvester. However, the sieve is often adhered and blocked by rice threshed mixtures in cleaning process. The problem of adhesion and blockage is caused by wet and sticky properties of rice threshed mixtures. In order to solve above problems, the modified cleaning sieve coated with PTFE was designed. Firstly, the reciprocating friction characteristics of rice straw, rice leaves and modified sieve with PTFE coating were tested. The average friction factor between modified sieve with PTFE coating and rice straw was decreased by 32.2%~32.7%, compared with unmodified sieve. The average friction factor between modified sieve with PTFE coating and rice leaves was decreased by 39.1%~40.2%, compared with unmodified sieve. The modified sieve with PTFE coating had good resistance reduction characteristics. Then, the wetting and adhesion properties test of modified sieve with PTFE coating was carried out. The contact angle of modified sieve with PTFE coating was 110.6°, and the contact angle was increased by 26.8%, compared with unmodified sieve. The interface adhesion force between modified sieve with PTFE coating and rice straw was decreased by 62%~67%. The interface adhesion force between modified sieve with PTFE coating and rice leaves was decreased by 63%~65%. Finally, the field cleaning performance test of the modified sieve with PTFE coating was carried out by using rice harvester. When the working amount of rice harvester was 2.0hm2, the mass of adhesion material on modified sieve with PTFE coating was decreased by 67.8% compared with the unmodified sieve, and the adhesion materials were mainly small debris with scattered distribution. The test results showed that the problem of adhesion and blockage of rice threshed mixtures in cleaning process were solved effectively by modified sieve with PTFE coating.

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程超,付君,陳志,任露泉.水稻收獲機(jī)涂層改性清選篩面設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(2):94-102. CHENG Chao, FU Jun, CHEN Zhi, REN Luquan. Design and Experiment on Modified Sieve with Coating of Rice Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):94-102.

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  • 收稿日期:2019-10-14
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  • 在線發(fā)布日期: 2020-02-10
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