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基于BOOST電路的電磁閥流量控制器設(shè)計與試驗
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江蘇省國際科技合作項目(BZ2017067)、江蘇省重點研發(fā)計劃項目(BE2018372)、江蘇省自然科學(xué)基金項目(BK20181443)、江蘇高校青藍工程項目、鎮(zhèn)江市重點研發(fā)計劃項目(NY2018001)和江蘇省三新工程項目(NJ2018-12)


Design and Experiment of Solenoid Valve Flow Controller Based on BOOST Circuit
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    摘要:

    精準施藥過程中變量噴霧電磁閥對流量的控制起著至關(guān)重要的作用。為了提高電磁閥工作的線性區(qū)間,設(shè)計了由單片機、脈沖寬度調(diào)制(Pulse width modulation,PWM)發(fā)生器和電磁閥驅(qū)動電路組成的電磁閥流量控制器。該控制器利用電磁閥的電感特性,將BOOST電路和傳統(tǒng)的電磁閥驅(qū)動電路相結(jié)合,為儲能電容提供高電位電能。采用雙電壓驅(qū)動的電磁閥,無需額外的電源電壓轉(zhuǎn)換電路,通過對電磁閥高頻通斷工作模式的精準控制,實現(xiàn)了高電壓打開、低電壓高頻率維持導(dǎo)通,關(guān)閉時快速釋放能量。測試了改進前后不同壓力(110、180、250、320、390kPa)和不同占空比(3%~97%)下的流量。結(jié)果表明,5種壓力下,改進后的流量線性區(qū)間分別從10%~92%、10%~92%、10%~92%、10%~92%、8%~92%提高至4%~92%、4%~94%、4%~94%、4%~94%、3%~94%。與未改進的方法相比,設(shè)計的基于BOOST電路的電磁閥流量控制器適用于更寬范圍的流量線性區(qū)間。

    Abstract:

    In the field of agricultural spraying, precise adjustment of electromagnetic valve flow is an important role to achieve variable spray. Due to mechanical inertia and electromagnetic inertia during the operation of solenoid valve, the response of solenoid valve is delayed. In order to improve the linear range of solenoid valve, a flow controller of solenoid valve was designed based on BOOST circuit by using the inductance characteristics of solenoid valve. Firstly, the hardware circuit of the controller was completed, including microcontroller unit, pulse width modulation (PWM) generator and solenoid valve drive circuit, and the appropriate energy storage capacitor was selected to store the output high potential of BOOST circuit. Secondly, the solenoid valve driven by double voltage did not need additional power supply voltage conversion circuit. By precisely controlling the high frequency onoff mode of the solenoid valve, it realized high voltage opening, low voltage and high frequency maintenance of conduction, and fast release of energy when closing. In the maintenance mode, fuzzy control algorithm was used to set the duty cycle of maintaining on mode, which ensured that the energy storage capacitance can provide enough power for accelerating opening mode. With the help of the spray flow acquisition platform, the flow data under different pressures (110kPa, 180kPa, 250kPa, 320kPa and 390kPa) and duty cycles (3%~97%) before and after the improvement were tested. The results showed that under the five pressures, the improved linear range of flow was increased from 10%~92%, 10%~92%, 10%~92%, 10%~92% and 8%~92% to 4%~92%, 4%~94%, 4%~94%, 4%~94% and 3%~94%, respectively. The designed solenoid valve flow controller based on BOOST circuit had wider flow liner range than the commonly traditional method.

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沈躍,黃忠裕,劉慧.基于BOOST電路的電磁閥流量控制器設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(2):410-417. SHEN Yue, HUANG Zhongyu, LIU Hui. Design and Experiment of Solenoid Valve Flow Controller Based on BOOST Circuit[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):410-417.

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  • 收稿日期:2019-06-25
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  • 在線發(fā)布日期: 2020-02-10
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