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弓形和矩形先導(dǎo)級(jí)2D伺服閥動(dòng)態(tài)特性分析
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國(guó)家自然科學(xué)基金項(xiàng)目(51405443)和國(guó)防科技創(chuàng)新特區(qū)項(xiàng)目


Dynamic Characteristics Analysis of Bow and Rectangular Pilot-stage 2D Servo Valve
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    摘要:

    2D伺服閥基于螺旋伺服的原理將先導(dǎo)級(jí)和功率級(jí)集成在閥芯上,具有功率密度高和響應(yīng)速度快的特點(diǎn),其動(dòng)態(tài)特性易受先導(dǎo)級(jí)節(jié)流口的影響。本文對(duì)弓形和矩形兩種先導(dǎo)級(jí)結(jié)構(gòu)的2D伺服閥動(dòng)態(tài)特性及其結(jié)構(gòu)參數(shù)對(duì)動(dòng)態(tài)特性的影響進(jìn)行研究。首先,闡述2D伺服閥的結(jié)構(gòu)及工作原理,分別建立弓形和矩形先導(dǎo)級(jí)結(jié)構(gòu)2D伺服閥的數(shù)學(xué)模型;然后,采用數(shù)值計(jì)算的方法對(duì)兩種先導(dǎo)級(jí)結(jié)構(gòu)2D伺服閥進(jìn)行仿真分析,獲得兩者在不同結(jié)構(gòu)參數(shù)(斜槽角β、先導(dǎo)級(jí)零位開口量h0)和不同工作壓力ps下的階躍響應(yīng)特性;最后,搭建2D伺服閥的階躍特性實(shí)驗(yàn)平臺(tái),獲得弓形和矩形兩種先導(dǎo)級(jí)結(jié)構(gòu)2D伺服閥的階躍特性實(shí)驗(yàn)曲線,并與仿真結(jié)果進(jìn)行比較。結(jié)果表明,在相同結(jié)構(gòu)參數(shù)(斜槽角β為82°、先導(dǎo)級(jí)零位開口量h0為002mm)和20MPa工作壓力條件下,2D伺服閥采用矩形先導(dǎo)級(jí)結(jié)構(gòu)將閥芯軸向位移對(duì)閥芯轉(zhuǎn)角的階躍響應(yīng)時(shí)間,從弓形先導(dǎo)級(jí)結(jié)構(gòu)的34ms縮短為14ms。將矩形先導(dǎo)級(jí)結(jié)構(gòu)應(yīng)用于以力矩馬達(dá)作為電-機(jī)械轉(zhuǎn)換器驅(qū)動(dòng)閥芯旋轉(zhuǎn)構(gòu)成的2D電液伺服閥中,當(dāng)閥芯軸向位移為03mm時(shí),其階躍響應(yīng)時(shí)間為10ms,基本滿足2D電液伺服閥對(duì)響應(yīng)速度的要求。

    Abstract:

    2D servo valve combines the pilotstage and powerstage together based on the spiral servo principle. The throttles of the pilotstage have a decisive influence on the characteristics of the 2D servo valve. The dynamic characteristics of bow and rectangular pilotstage 2D servo valves were analyzed, especially under the influence of structural parameters. Firstly, the structure and working principle of the 2D servo valve were introduced, and then the mathematical models of the bow pilotstage 2D servo valve and the rectangular pilotstage 2D servo valve were established respectively. Secondly, the step characteristics of the bow and rectangular pilotstage 2D servo valves under different structural parameters (inclined groove β, pilot stage zero opening h0, system pressure ps) were simulated by numerical method. Finally, a test rig was set up to verify the step characteristics of the bow and rectangular pilotstage 2D servo valves. As a result, the experimental curves of step characteristics of the bow and rectangular pilotstage 2D servo valves were obtained. Under the same structural parameters (inclined groove β was 82°, pilot zero opening h0 was 002mm) and system pressure ps (20MPa), the step response time of the 2D servo valve was shortened from 34ms (bow pilotstage 2D servo valve) to 14ms by adopting the rectangular pilotstage structure. Moreover, the rectangular pilotstage structure was applied to a 2D electrohydraulic servo valve which a torque motor was employed as electro〖JP3〗mechanical converter to drive the rotary motion of the spool. When the displacement of the spool was 03mm,〖JP〗 the step response time of whole system was 10ms, which showed that rectangular pilotstage electricalhydraulic 2D servo valves driven by the torque motor can demonstrate a high speed of response.

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陳烜,阮健,劉奎,朱兆良,趙偉,李勝.弓形和矩形先導(dǎo)級(jí)2D伺服閥動(dòng)態(tài)特性分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(2):418-426. CHEN Xuan, RUAN Jian, LIU Kui, ZHU Zhaoliang, ZHAO Wei, LI Sheng. Dynamic Characteristics Analysis of Bow and Rectangular Pilot-stage 2D Servo Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(2):418-426.

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  • 收稿日期:2019-07-09
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  • 在線發(fā)布日期: 2020-02-10
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