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薄板成形切邊回彈模擬的切邊算法
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Trimming Algorithm in Trimming Springback Simulation of Thin Sheet Forming
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    為保證薄板多工步?jīng)_壓成形切邊回彈有限元數(shù)值模擬精度,提出了一種基于切邊單元自適應(yīng)模板的切邊算法。首先進(jìn)行三維切邊線與零件網(wǎng)格的求交計(jì)算,生成有序截面線;然后進(jìn)行單元取舍判斷;最后沿截面線路徑逐個(gè)單元調(diào)用自適應(yīng)模板執(zhí)行切邊操作。算法避免了邊界鋸齒、對(duì)稱約束和邊界縫隙等缺點(diǎn),并實(shí)現(xiàn)了多條切邊線對(duì)加密網(wǎng)格進(jìn)行一步切邊,提高了切邊效率。將算法集成到?jīng)_壓成形分析軟件KMAS系統(tǒng)切邊回彈模塊,通過(guò)對(duì)NUMISHEET 2005提供的國(guó)際標(biāo)準(zhǔn)考題——某汽車底板橫梁拉延件的切邊數(shù)值模擬,驗(yàn)證了算法的適用性和可靠性。

    Abstract:

    In order to assure the accuracy of trimming springback of multi-step forming by finite element method, a trimming algorithm based on self-adaptive template of trimmed elements was proposed. In this algorithm, the intersection calculation between 3D trimming lines and mesh of part was executed at first. Then the accepting and rejecting judgement of elements was achieved. Finally, the method of trimming element by element along the path of the section lines was used in trimming operation. Therefore, the problems of boundary serration, axial symmetry and boundary gap have been totally avoided, and multi-trimming on refined mesh was achieved to improve the efficiency of trimming operation. The present algorithm has been integrated into the independently developed KMAS forming analysis system. By using the numerical simulation on automotive underbody cross member which was provided by benchmark test of NUMISHEET 2005, the applicability and reliability of introduced algorithm were verified.

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周平,郭威,張向奎,胡平.薄板成形切邊回彈模擬的切邊算法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2010,41(5):222-226.Trimming Algorithm in Trimming Springback Simulation of Thin Sheet Forming[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(5):222-226.

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