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旋轉(zhuǎn)式水稻插秧機(jī)移箱機(jī)構(gòu)耐磨損設(shè)計
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浙江省重大招標(biāo)項目(2008C11006)


Design of Wear-resitance Seeding Feeder Mechanism of Rotary Rice Transplanter
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    摘要:

    相對于曲柄搖桿乘坐式水稻插秧機(jī),旋轉(zhuǎn)式水稻插秧機(jī)速度提高了1倍,移箱機(jī)構(gòu)速度和秧箱質(zhì)量增加,使雙螺旋軸滑道兩端沖擊載荷增加了5倍,滑塊和雙螺旋軸兩端滑道磨損嚴(yán)重。為了減小磨損和沖擊,在雙螺旋軸兩端配置緩沖彈簧。通過建立滑道、滑塊的運動學(xué)和動力學(xué)模型以及編寫優(yōu)化程序,得出雙螺旋軸兩端回轉(zhuǎn)槽優(yōu)化曲線和緩沖彈簧彈性系數(shù)。優(yōu)化后,在緩沖彈簧的作用下滑塊與雙螺旋軸兩端滑道的作用力顯著減小,使采用尼龍?zhí)娲鷥?yōu)質(zhì)鋼材加工雙螺旋軸具有可行性。對各種尼龍材料和鋼材加工的雙螺旋軸和滑塊進(jìn)行了耐磨性對比試驗。試驗結(jié)果表明,耐磨尼龍66雙螺旋軸和45號淬火鋼滑塊能夠滿足插秧機(jī)的工作壽命要求。

    Abstract:

    Compared to crank-rocker riding rice transplanter, the speed of rotary rice transplanter is doubled. In addition, the force impact on the ends of the rotative phase of double helix axis are five times stronger with the quality of feeder moving mechanism and rice seedings box is added. So the abrasion between the slider and the slide is more serious. In order to reduce the abrasion and impact, buffer springs were equipped to both ends of the double helix axis. By setting up the kinematic and dynamic models of slider and slide and writing the optimizing program, the optimal curve in rotative trough at both ends of the double helix axis and the stiffness coefficient of the buffer spring were obtained. After optimization, the force between the slider and the slide were cut down observably referring to the buffer spring added to both ends of the double helix axis, which maked the use of nylon material instead of rolled steel to produce double-helix axis feasible. Nylon materials and rolled steel were used to produce double-helix axis and slide, then comparison experiments of attrition resistance were carried out. The result of the experiments indicated wear-resisting nylon 66 double-helix axis and quench steel No.45 could conform to the rice transplanter’s working longevity.

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趙勻,黃節(jié)泵,張瑋煒.旋轉(zhuǎn)式水稻插秧機(jī)移箱機(jī)構(gòu)耐磨損設(shè)計[J].農(nóng)業(yè)機(jī)械學(xué)報,2011,42(6):58-62. Zhao Yun, Huang Jiebeng, Zhang Weiwei. Design of Wear-resitance Seeding Feeder Mechanism of Rotary Rice Transplanter[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(6):58-62.

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