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無速度傳感器音圈式快速刀具的阻尼閉環(huán)控制
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國家自然科學(xué)基金資助項目(50735007)


Damping Feed-forward Closed-loop Control for Voice-coil Fast Servo Actuator without Velocity Sensor
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    摘要:

    針對音圈式快速刀具阻尼較小、超調(diào)較大的開環(huán)特性,經(jīng)典控制采用速度環(huán)和位置環(huán)雙閉環(huán)反饋控制,但速度傳感器增加了系統(tǒng)的復(fù)雜度,且易帶來附加噪聲。基于二階積分器串聯(lián)系統(tǒng)的最速控制方,提出了采用最速過渡環(huán)節(jié)調(diào)節(jié)輸入或控制信號阻尼,進而改善無速度傳感器的輸出阻尼前饋控制方法,設(shè)計了相應(yīng)閉環(huán)控制方案,在DSP控制平臺上進行刀具動態(tài)性能測試,并進行了球形透鏡陣列的加實驗。實驗結(jié)果表明:所提出的控制方法能有效改善快速刀具的阻尼特性,刀具方波響應(yīng)超調(diào)約4%,上升時間僅為3ms,所加工球透鏡陣列具有良好的面形精度及表面粗糙度,PV值約為0.228λ,表面粗糙度Ra小于15nm。

    Abstract:

    Low damping and large overshoot of voice-coil fast servoactuator (VCA) were its natural openloop characteristics. In order to improve the dynamic performance and steady accuracy of VCA, a double closed-loop feedback control structure was used with a velocity loop and a position loop in classical control strategy. It was inevitable to add complexity and bring additional noise to fast tool servo (FTS) system for the use of velocity sensor. Based on the timeoptimal control idea of the two order integrator series system, the damping feedforward control method was put forward. The output damping could be improved by modulating the damping of input signal or the controlling signal through a time-optimal process (TOP) with no use of velocity sensor. The corresponding controlling projects were designed, dynamic performances were tested and typical microlens array was fabricated. The testing and experimental results indicated that the proposed damping feed forward control method could improve the system damping effectively, the overshoot of square wave exciting response was 4% and the setting time was only 3ms. The machined workpiece had better form accuracy and surface finish. The PV value of form error was only 0.228λ and the Ra of surface finish was less than 15nm.

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楊帆,戴一帆,王貴林.無速度傳感器音圈式快速刀具的阻尼閉環(huán)控制[J].農(nóng)業(yè)機械學(xué)報,2011,42(8):195-199. Yang Fan, Dai Yifan, Wang Guilin. Damping Feed-forward Closed-loop Control for Voice-coil Fast Servo Actuator without Velocity Sensor[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(8):195-199.

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