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雙蝸殼式雙吸泵隔板結(jié)構(gòu)對葉輪徑向力的影響
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國家自然科學(xué)基金資助項目(50809073);中央高?;究蒲袠I(yè)務(wù)費(fèi)專項資助項目(2009—2—12)


Influence of Rib Structure in Double-volute Centrifugal Pumps on the Impeller Radial Force
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    摘要:

    分別對單、雙蝸殼式雙吸泵10個工況點進(jìn)行全三維流道的數(shù)值模擬和試驗測試,發(fā)現(xiàn)由于雙蝸殼式泵內(nèi)部隔板設(shè)計不合理,導(dǎo)致雙蝸殼泵較單蝸殼泵在原設(shè)計工況點的揚(yáng)程、效率分別相對下降了21.8%和41.3%。依據(jù)雙蝸殼設(shè)計基本原理,對隔板結(jié)構(gòu)提出3種改進(jìn)方案,利用雷諾時均方法(RANS)和SST k—ω湍流模型對每一方案進(jìn)行全三維流道的定常數(shù)值模擬。模擬和試驗結(jié)果表明:2號雙蝸殼泵既保持了泵原有的水力性能,又能夠有效地減小葉輪徑向力,因此得到雙蝸殼式雙吸泵中隔板結(jié)構(gòu)的最優(yōu)設(shè)計模型:起始位置為隔舌繞基圓旋轉(zhuǎn)180°、曲線方程為對數(shù)螺旋線、終止位置為隔板起始點旋轉(zhuǎn)180°。

    Abstract:

    Double-volute casings were introduced to reduce the radial force that is inherent in single-volute designs. A general three-dimensional computational fluid dynamics(CFD)simulation of a double-volute centrifugal pump was presented to predict hydraulic performance and impeller radial force. By using the shear stress transport (SST) k—ω turbulent model, the simulation results in the form of characteristic curves were compared with the experimental data. The result presented that the head and efficiency of the original double-volute pump drop were 21.8% and 41.3% respectively at design point due to the failed dividing rib (splitter) in the volute casing. Thus, with the aim to analyze the effects of rib structure on pumps, three optimized rib schemes were designed to reduce the impeller radial force and keep the hydraulic performance. Three factors were considered in the rib design: start point, end point and curve equation. According to the steady numerical simulation result in each optimized scheme by CFD, No.2 scheme reduced about half of the radial force while keeping the hydraulic performance. A method in designing the rib structure for double-volute centrifugal pumps was provided.

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肖若富,呂騰飛,王福軍.雙蝸殼式雙吸泵隔板結(jié)構(gòu)對葉輪徑向力的影響[J].農(nóng)業(yè)機(jī)械學(xué)報,2011,42(9):85-88. Xiao Ruofu, Lü Tengfei, Wang Fujun. Influence of Rib Structure in Double-volute Centrifugal Pumps on the Impeller Radial Force[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(9):85-88.

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