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臥式柴油機(jī)冷卻水套結(jié)構(gòu)優(yōu)化與流動特性分析
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云南省應(yīng)用基礎(chǔ)研究基金資助項(xiàng)目(2009ZC036M);云南省科技創(chuàng)新強(qiáng)省計(jì)劃資助項(xiàng)目(2008AD007)


A Structural Optimization Cooling Water Jacket and an Analysis of Its Flow Characteristics of New-type Horizontal Diesel Engine
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    摘要:

    針對臥式柴油機(jī)結(jié)構(gòu)特點(diǎn),設(shè)計(jì)了強(qiáng)制冷卻閉式循環(huán)系統(tǒng)水套結(jié)構(gòu),在不同工況下對水套入口流量及關(guān)鍵點(diǎn)的溫度和壓力進(jìn)行了測試與分析。利用計(jì)算流體動力學(xué)軟件對冷卻水套的流場、壓力場和換熱系數(shù)分布進(jìn)行了分析,并對原水套結(jié)構(gòu)進(jìn)行了優(yōu)化。結(jié)果表明:原水套平均流速為1.00m/s,平均換熱系數(shù)為7.767W/(m2·K),壓力損失為0.027MPa,基本符合工程設(shè)計(jì)要求;但各缸冷卻水流速和傳熱系數(shù)不均勻,在公共水腔中部、二缸缸體水套上部出現(xiàn)大的漩渦,二缸鼻梁區(qū)、兩個排氣道下方局部區(qū)域存在流動死區(qū)。結(jié)構(gòu)優(yōu)化后,水套平均流速達(dá)到1.35m/s,平均換熱系數(shù)達(dá)到9826W/(m2·K),較原方案分別提高了35%和26.5%。在熱負(fù)荷最大的缸蓋鼻梁區(qū),冷卻水平均流速達(dá)到1.33m/s,提高了41.5%,換熱系數(shù)都在5000W/(m2·K)以上,沒有出現(xiàn)原方案中的局部流動死區(qū)和大的漩渦。

    Abstract:

    According to the structural characteristics of new-type horizontal diesel engine, the cooling jacket of forced cooling closed-loop system was designed, the temperature and pressure of inlet position and key points of cooling jacket were measured and analyzed under different working conditions. Computational fluid dynamics (CFD) software was utilized to study the fluid flow and the flow field, the pressure field and heat transfer coefficient distribution were analyzed and optimized. The results indicated that the mean flow velocity, average heat transfer coefficient and whole pressure loss of the original cooling jacket were 1.00m/s, 7767W/(m2·K) and 0.027MPa respectively. They met the requirements of engineering design. But the cooling water flow velocity and average heat transfer coefficient between two cylinder bore were non-uniform. There were big swirls in the central region in public cavity and the top region in the second cylinder block water jacket and dead flow region in the bridge of the nose area of the second cylinder head and the local area below two exhaust port. After optimization,the mean flow velocity and average heat transfer coefficient came up to 1.35m/s and 9826W/(m2·K), increased by 35% and 26.5% respectively than the original design. The mean flow velocity of cooling water came up to 1.33m/s,increased by 41.5% and the average heat transfer coefficient was greater than 5000W/(m2·K) in the bridge of the nose area of cylinder head. Compared to the original design, there was no dead flow region, no big swirls existed in new cooling jacket.

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雷基林,申立中,陳志娥,畢玉華,陳建明.臥式柴油機(jī)冷卻水套結(jié)構(gòu)優(yōu)化與流動特性分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2011,42(11):19-26. Lei Jilin, Shen Lizhong, Chen Zhie, Bi Yuhua, Chen Jianming. A Structural Optimization Cooling Water Jacket and an Analysis of Its Flow Characteristics of New-type Horizontal Diesel Engine[J]. Transactions of the Chinese Society for Agricultural Machinery,2011,42(11):19-26.

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