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超厚葉片低比轉(zhuǎn)數(shù)無過載排污泵數(shù)值計算與PIV實驗
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江蘇省企業(yè)院士工作站項目(BM2009525)


Numerical Calculation and Experiment of Non-overload Low Specific Speed Sewage Pump with Super-thick Blades
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    摘要:

    通過增加葉輪葉片的厚度來控制過流斷面面積,從而實現(xiàn)低比轉(zhuǎn)數(shù)排污泵的無過載特性。從樣機的外特性實驗結(jié)果可以看出:當過流斷面面積趨于平緩變化時,流量達到1.5倍設(shè)計流量,泵的軸功率曲線即出現(xiàn)極值點,機組表現(xiàn)出明顯的無過載性能。通過PIV內(nèi)部流場測試技術(shù)與CFD數(shù)值計算手段,對垂直于軸線方向并通過葉輪出口寬度中間位置的截面進行了實驗與預測,結(jié)果表明:設(shè)計工況下,數(shù)值計算結(jié)果不僅在外特性上與實驗結(jié)果相符合,其內(nèi)流場的計算也與PIV實驗結(jié)果相一致;同時葉輪流道內(nèi)部由于科氏力的作用導致壓力面的相對速度小于吸力面, 葉輪流道內(nèi)整體流場分布均勻,無明顯脫流和漩渦;由于葉輪與蝸殼之間存在動靜干涉問題,導致各個葉輪流道之間的流動并不呈絕對的軸對稱分布。

    Abstract:

    The flow section area was controlled by increasing thickness of centrifugal impeller blade, so as to realize the non-overload characteristics of low specific speed sewage pump. It was shown from the external characteristic experimental results of prototype when the flow section area changed gently, the extreme point of shaft power curve appeared, and the units showed an obvious non-overload performance after the flow rate attained to 1.5 times of the designed flow. The experiments and prediction were also conducted to the section which perpendicular to the axis and passing by neutral position of impeller outlet. The experimental results showed that under the designed working conditions, the external characteristic experimental results were not only consistent with the computational results, but the PIV experimental data also had very good agreement with the internal flow field computation. At the same time, in the impeller channel, the relative velocity of pressure side was less than suction side due to the Coriolis effect, the flow field distributed uniformity with no obvious flow separation and vortex. The flow of each impeller channel was not in absolutely axial symmetrical distribution because of the rotor stator interaction between the impeller and volute.

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陳斌,張華,施衛(wèi)東,張德勝,徐焰棟.超厚葉片低比轉(zhuǎn)數(shù)無過載排污泵數(shù)值計算與PIV實驗[J].農(nóng)業(yè)機械學報,2012,43(5):74-78. Chen Bin, Zhang Hua, Shi Weidong, Zhang Desheng, Xu Yandong. Numerical Calculation and Experiment of Non-overload Low Specific Speed Sewage Pump with Super-thick Blades[J]. Transactions of the Chinese Society for Agricultural Machinery,2012,43(5):74-78.

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  • 在線發(fā)布日期: 2012-06-07
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