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制造車間生產物流瓶頸指數研究
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國家自然科學基金資助項目(71071046);國家重點基礎研究發(fā)展計劃(973計劃)資助項目(2011CB013406)


Bottleneck Index of Production Logistic in Manufacturing Shop
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    摘要:

    針對制造車間生產物流瓶頸漂移現象,將瓶頸漂移因素分為能力因素、需求因素和能力—需求綜合因素,并采用時間能力因子、時間需求因子和質量保證能力因子對各種瓶頸漂移因素進行數字化描述,為瓶頸漂移因素耦合機理的研究提供數據支持。利用馬爾可夫鏈描述各種瓶頸漂移因素的狀態(tài)空間和轉移概率,構建貢獻函數,實現瓶頸漂移因素耦合機理的定量分析。以貢獻度和質量保證能力為參數,建立瓶頸指數數學模型,以度量制造單元成為瓶頸的能力,為生產過程的控制和優(yōu)化提供技術支持。通過對某一制造車間內生產物流瓶頸的預測和監(jiān)控,驗證了瓶頸指數的有效性和實用性。

    Abstract:

    Aiming at the phenomenon of the production logistics bottleneck shifting because of uncertain manufacturing circumstances in manufacturing shop, the bottleneck shifting factors was firstly categorized into capability factor, requirement factor and capability-requirement factor, a digital description of bottleneck shifting factors was provided through time-capability factor, time-requirement factor and quality assurance capability factor to offer data for the research on the coupling mechanism of bottleneck shifting factors. Markov chain was used to describe the state space and transition probability of different bottleneck shifting factors and to establish contribution function with the aim of realizing the quantitative analysis on coupling mechanism of bottleneck shifting factors. Taking contribution degree and quality assurance capability as parameters, the mathematic model of the Bottleneck index was then built to measure the possibility of the manufacturing cell becoming bottleneck and to provide production process control and make the optimization with technical support in the further way. An example of forecasting and monitoring the production logistics bottleneck in one manufacturing shop was given to prove the validation and practicability of the prediction method.

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凌琳,劉明周,唐娟,趙志彪,葛茂根,蔣增強.制造車間生產物流瓶頸指數研究[J].農業(yè)機械學報,2012,43(5):197-202. Ling Lin, Liu Mingzhou, Tang Juan, Zhao Zhibiao, Ge Maogen, Jiang Zengqiang. Bottleneck Index of Production Logistic in Manufacturing Shop[J]. Transactions of the Chinese Society for Agricultural Machinery,2012,43(5):197-202.

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  • 在線發(fā)布日期: 2012-06-07
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