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考慮力矩平衡的圓錐滾子潤滑性能分析
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國家自然科學(xué)基金資助項(xiàng)目(51075221)和國家重點(diǎn)基礎(chǔ)研究發(fā)展計(jì)劃(973計(jì)劃)資助項(xiàng)目(2011CB706602)


Analysis of Tapered Roller EHL Considering Moment Balance
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    通過數(shù)值求解研究了考慮力矩平衡的圓錐滾子彈流潤滑問題,給出了力矩平衡方程,以及相應(yīng)的離散方法和相對誤差計(jì)算公式,通過誤差的大小來調(diào)整滾子的位置角,使之滿足力矩平衡,最后得到了該問題的完全數(shù)值解。另外,比較了考慮力矩平衡條件下,載荷、速度和滾子半錐角對滾子位置角、油膜壓力和油膜厚度的影響。結(jié)果表明: 載荷不發(fā)生偏置的情況下,圓柱滾子的潤滑問題可忽略力矩平衡,但對于圓錐滾子則必須考慮力矩平衡。為了滿足力矩平衡,圓錐滾子會出現(xiàn)位置角增大、大端翹起的現(xiàn)象,而滾子位置角的微小變化對其潤滑性能的影響不可忽視,考慮力矩平衡的數(shù)值分析更符合圓錐滾子的真實(shí)潤滑工況。滾子的半錐角越大、載荷越大、速度越大,力矩平衡的影響就越顯著。

    Abstract:

    Numerical analysis was carried out for elastohydrodynamic lubrication (EHL) of tapered roller considering moment balance. The equation of moment balance, corresponding to the discrete method and the formula of relative error were given. Position angle of roller changed with the relative error in order to satisfy the moment balance. When considering the moment balance, effects of load, velocity and half-tapered angle on the position angle of roller, pressure and film thickness were analyzed. Results showed that, if load is in the geometrical center of a roller, moment balance could be ignored for the EHL of cylindrical roller. However, it is very important for that of tapered roller. In order to satisfy the moment balance, the position angle of roller would be increased, and large end would be raised. The tiny variation of the position angle would cause severe changes of EHL of tapered roller. The numerical analyses considering moment balance are closer to the real working condition. Meanwhile, the effects are more obvious with the increasing of load, velocity and half-tapered angle.

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楊萍,劉曉玲,楊沛然.考慮力矩平衡的圓錐滾子潤滑性能分析[J].農(nóng)業(yè)機(jī)械學(xué)報,2012,43(6):220-225. Yang Ping, Liu Xiaoling, Yang Peiran. Analysis of Tapered Roller EHL Considering Moment Balance[J]. Transactions of the Chinese Society for Agricultural Machinery,2012,43(6):220-225.

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  • 在線發(fā)布日期: 2012-06-19
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