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超聲波振動輔助磁力研磨加工研究
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國家自然科學(xué)基金資助項目(51105187)


Ultrasonic Vibration-assisted Magnetic Abrasive Finishing
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    摘要:

    根據(jù)研磨加工的材料去除模型,分析得到增加研磨壓力是提高磁力研磨加工效率的可行手段。通過在單純磁力研磨工藝中引入超聲波振動,增加了研磨粒子的瞬時研磨壓力。經(jīng)實驗證明,在超聲振動輔助磁力研磨加工中,研磨粒子在水平切削和垂直沖擊擠壓運(yùn)動的綜合作用下,對工件材料的去除率高且表面質(zhì)量均勻;加工效率較單純磁力研磨工藝提高了約50%;工件表面粗糙度Ra可降至0.06 μm左右;電子顯微鏡觀察發(fā)現(xiàn)其加工后工件表面形貌較單純磁力研磨細(xì)密均勻;采用X射線干涉儀檢測得知,經(jīng)超聲振動輔助磁力研磨加工后的工件材料(SUS304)表層的應(yīng)力狀態(tài)已由原始的殘余拉應(yīng)力+320 MPa變?yōu)閴簯?yīng)力-40 MPa,有效提高了工件的疲勞強(qiáng)度。

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    Based on the material removal model, it was concluded that the increase of finishing pressure was a practicable method for improving the efficiency of the magnetic abrasive finishing. By adding ultrasonic vibration to the magnetic abrasive finishing process, the instantaneous pulsating finishing pressure of magnetic abrasive particles could be increased. Experiment results showed that, magnetic abrasive particles could efficiently remove the workpiece material and keep surface smooth with the combined force in rotational movement and vertical impact. The practical experiment proved that the finishing efficiency was improved by 50% or so. The surface roughness of workpiece decreased to 0.06μm. Compared with only magnetic abrasive finishing, the ultrasonic vibration-assisted magnetic abrasive finishing made the surface morphology smoother and well-distributed in digital microscope. By using X-ray interferometer detection, the stress state of workpiece surface layer after ultrasonic vibration-assisted magnetic abrasive finishing changed from residual tensile stress (+320 MPa) to compressed stress (-40 MPa), which effectively improved fatigue strength of workpiece. 

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陳燕,劉昭前,王顯康.超聲波振動輔助磁力研磨加工研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2013,44(10):294-298. Chen Yan, Liu Zhaoqian, Wang Xiankang. Ultrasonic Vibration-assisted Magnetic Abrasive Finishing[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(10):294-298.

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  • 在線發(fā)布日期: 2013-10-14
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