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甘蔗葉鞘剝離過(guò)程彈性齒運(yùn)動(dòng)分析與試驗(yàn)
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國(guó)家自然科學(xué)基金青年科學(xué)基金資助項(xiàng)目(51205071)、廣西自然科學(xué)基金青年基金資助項(xiàng)目(2013GXNSFBA019231)、國(guó)家甘蔗產(chǎn)業(yè)技術(shù)體系資助項(xiàng)目(CARS-20-4-1)和廣西師范大學(xué)博士科研啟動(dòng)基金資助項(xiàng)目


Kinematic Analysis and Experiments of Elastic Dentations in Process of Sugarcane Leaf Sheath Stripping
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    摘要:

    通過(guò)對(duì)彈性齒運(yùn)動(dòng)狀態(tài)的分析闡述了彈性齒在葉鞘撕裂和剝離過(guò)程中的作用機(jī)理,采用ADAMS軟件對(duì)彈性齒與甘蔗莖稈的接觸過(guò)程進(jìn)行仿真分析,確定剝?nèi)~滾筒中心距及彈性齒與甘蔗莖稈之間的相對(duì)速度變化對(duì)葉鞘撕裂和剝離產(chǎn)生的影響。利用物理樣機(jī)進(jìn)行剝?nèi)~滾筒中心距單因素試驗(yàn)和剝?nèi)~滾筒轉(zhuǎn)速單因素試驗(yàn)對(duì)運(yùn)動(dòng)分析結(jié)果進(jìn)行驗(yàn)證,并通過(guò)高速攝影對(duì)仿真的結(jié)果進(jìn)行驗(yàn)證。結(jié)果表明,剝?nèi)~滾筒中心距為310 mm,彈性齒與甘蔗莖稈接觸時(shí)刻,y軸方向的線速度差為3.91~5.87 m/s時(shí),彈性齒可沿莖稈表面向下滑動(dòng),有利于葉鞘沿著纖維方向撕裂,x軸方向的線速度差為4.61~7.54 m/s時(shí),彈性齒在甘蔗軸線方向可以持續(xù)滑動(dòng),有利于對(duì)葉鞘造成刮擦脫離,綜合剝?nèi)~效果為含雜率低于7%、莖稈折斷率低于15%。彈性齒與莖稈分離時(shí)刻,由于彈性恢復(fù)產(chǎn)生線速度突變,相對(duì)速度差增大4~5倍,有利于將葉鞘從莖稈上撕扯脫落。

    Abstract:

    The action mechanism of elastic dentations was analyzed using elastic dentations-roller-type sugarcane leaf sheath-stripping device. The tearing and stripping of leaf sheath were studied by further kinematic analysis of elastic dentations. The virtual prototyping experiment was carried out using ADAMS software to analyze the contacting situation between elastic dentations and sugarcane stalk. The impact of velocity changes of elastic dentations and center distance between two leaf stripping rollers on leaf sheath-stripping was obtained. The results of kinematic and simulation analysis were verified by high-speed photography test and physical prototype leaf-stripping experiments, which contained the single factor experiments of center distance between two rollers and rotate speed of leaf-stripping rollers. The results showed that when the center distance between two rollers was 310 mm, in the process of elastic dentations contacting sugarcane stalk, the elastic dentations slided down along the surface of sugarcane under the action of linear velocity difference in y direction Δvy=3.91~5.87 m/s, which was conducive to make leaf sheath tear along the direction of fiber. Meanwhile, the elastic dentations slided along the axis of stalk similarly because of linear velocity difference in x direction Δvx=4.61~7.54 m/s, which could make it scrape from the stalk. The result of the comprehensive leaf-stripping experiment proved that the impurity rate was less than 7% and the stalk broken rate was less than 15%. When the elastic dentations separated from the stalk, the linear velocity difference exerted on leaf sheath by elastic dentations increased as four to five times, which could help leaf sheath strip.

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牟向偉,區(qū)穎剛,劉慶庭,馮加模,李躍金.甘蔗葉鞘剝離過(guò)程彈性齒運(yùn)動(dòng)分析與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2014,45(2):122-129. Mou Xiangwei, Ou Yinggang, Liu Qingting, Feng Jiamo, Li Yuejin. Kinematic Analysis and Experiments of Elastic Dentations in Process of Sugarcane Leaf Sheath Stripping[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(2):122-129.

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  • 收稿日期:2013-02-25
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  • 在線發(fā)布日期: 2014-02-10
  • 出版日期: 2014-02-10