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多工況高效無過載低比轉(zhuǎn)數(shù)離心泵設(shè)計優(yōu)化
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“十二五”國家科技支撐計劃資助項目(2011BAF14B04)、國家自然科學(xué)基金重點項目(51239005)和國家自然科學(xué)基金資助項目(51009072)


Optimization Design of High-efficiency Non-overload on a Low-specific Speed Centrifugal Pump
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    摘要:

    為滿足低比轉(zhuǎn)數(shù)離心泵對多工況點效率和無過載特性要求,針對模型泵TS65-40-160,基于無過載理論進行設(shè)計優(yōu)化,通過CFD分析內(nèi)部流動分布規(guī)律,并采用快速成型模型試驗進行對比分析。經(jīng)過多方案改進得到較優(yōu)方案2,該方案揚程在關(guān)死點、設(shè)計點以及最大流量點均高于設(shè)計要求;最高機組效率提高了14%,功率特性曲線出現(xiàn)了無過載趨勢,在最大要求流量點48m3/h處輸入功率卻未增大,且泵效率達到國家標(biāo)準(zhǔn)要求。經(jīng)多方案CFD模擬和試驗數(shù)據(jù)對比,證明模擬精度可滿足模型優(yōu)選要求。

    Abstract:

    With the aim to meet the demand of a low-specific speed centrifugal pump for the high efficiency and non-overload characteristics at several specific operation points, a series of optimization were done on a model pump TS65-40-160. An impeller was designed based on the non-overload theory, and by analyzing the inner flow distribution in CFD and verify experiments, several improvements were taken to meet the complicated requirements. After several design improvements and experiments, an optimized scheme was obtained, whose head are slightly higher than the given indexes in the shut-off, designed and maximum flow rate points, and the maximum unit efficiency is increased by nearly 14%, and the pump efficiency also meet the national standard requirement, and the shaft power has the non-overload trend, and the power value at 48m3/h is within the motor power. Through many results comparisons from CFD and experiment, a conclusion is drawn that the simulation error is small and it can meet the requirement for model optimization.

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張金鳳,張云蕾,袁壽其,冒杰云.多工況高效無過載低比轉(zhuǎn)數(shù)離心泵設(shè)計優(yōu)化[J].農(nóng)業(yè)機械學(xué)報,2014,45(5):91-95. Zhang Jinfeng, Zhang Yunlei, Yuan Shouqi, Mao Jieyun. Optimization Design of High-efficiency Non-overload on a Low-specific Speed Centrifugal Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(5):91-95.

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  • 收稿日期:2013-09-09
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  • 在線發(fā)布日期: 2014-05-10
  • 出版日期: 2014-05-10