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2D電液比例方向閥彈性壓扭聯(lián)軸器研究
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國家自然科學(xué)基金資助項目(50675204)、浙江省大學(xué)生科技創(chuàng)新活動計劃(新苗人才計劃)資助項目(2012R403073)和中國博士后科學(xué)基金資助項目(2013M541798)


Study on 2D Electro-hydraulic Proportional Directional Valve Elastic Pressure Torsion Coupling
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    摘要:

    針對傳統(tǒng)直動式電液比例方向閥流量小,而導(dǎo)控式電液比例方向閥結(jié)構(gòu)復(fù)雜的不足,提出了一種流量大、結(jié)構(gòu)簡單的位置反饋型2D電液比例方向閥。該閥由2D方向閥、彈性壓扭聯(lián)軸器和比例電磁鐵共軸聯(lián)結(jié)。其中彈性壓扭聯(lián)軸器實現(xiàn)比例電磁鐵銜鐵直線運(yùn)動和閥芯旋轉(zhuǎn)運(yùn)動的轉(zhuǎn)換,并同時放大比例電磁鐵推力。在分析彈性壓扭聯(lián)軸器工作原理的基礎(chǔ)上,建立了數(shù)學(xué)模型,推導(dǎo)了軸向力、扭矩、轉(zhuǎn)角與撓度的解析方程?;贏NSYS Workbench 13平臺對彈性壓扭聯(lián)軸器靜力學(xué)特性進(jìn)行了有限元仿真,仿真結(jié)果與解析方程計算結(jié)果及實驗結(jié)果基本一致。研究結(jié)果表明:比例電磁鐵輸入55N,通過彈性壓扭聯(lián)軸器轉(zhuǎn)換,閥芯產(chǎn)生了12N·m扭矩,且輸入力與輸出扭矩的線性度較好;彈性壓扭聯(lián)軸器應(yīng)用于2D電液比例方向閥是可行的。

    Abstract:

    Since conventional direct acting electro hydraulic proportional directional valve has the limitation of small flow, and two stage electro hydraulic proportional directional valve has the limitation of complex structure, a large flow and simple structure 2D electro hydraulic proportional directional valve with position feedback was proposed. The valve coaxially consists of 2D directional valve, elastic pressure torsion coupling and the proportional electromagnet. The elastic pressure torsion coupling changes the linear movement of proportional electromagnet armature into the rotation of the spool movement, at the same time, amplifying the thrust of proportional electromagnet. Based on the operational principle of the elastic pressure torsion coupling, the mathematical model was established and the analytic equations of axial force, torque, rotation angle and deflection were deduced. Then the finite element simulation of static characteristics was performed on the platform of ANSYS Workbench 13. The analytic solutions and the simulated results are in a close agreement with the experimental results. The results indicate that with 55N input of the proportional electromagnet, through the elastic pressure torsion coupling switching, the valve has 12N·m torque output, and the linearity of the force input and the torque output is good; the spool displacement and the input displacement of elastic pressure torsion coupling are very consistent. The application of elastic pressure torsion coupling to the 2D electro hydraulic proportional direction valve is feasible.

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左 強(qiáng),李 勝,阮 健,任 燕.2D電液比例方向閥彈性壓扭聯(lián)軸器研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2014,45(5):327-333. Zuo Qiang, Li Sheng, Ruan Jian, Ren Yan. Study on 2D Electro-hydraulic Proportional Directional Valve Elastic Pressure Torsion Coupling[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(5):327-333.

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  • 收稿日期:2013-04-10
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  • 在線發(fā)布日期: 2014-05-10
  • 出版日期: 2014-05-10