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GDI噴油器金屬注射成形加工技術(shù)
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國家自然科學(xué)基金資助項目(51275309)、上海市教委科研創(chuàng)新項目(13YZ110)、上海市研究生創(chuàng)新基金資助項目(JWCXSL1201)和上海工程技術(shù)大學(xué)?;鹳Y助項目(2011xy28)


Application of MIM Technology in GDI Injector Production
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    摘要:

    GDI噴油器中的磁路零件作為核心部件,對加工技術(shù)的要求非常高,而傳統(tǒng)金屬切削存在效率低、精度低、材料利用率低、性能不穩(wěn)定等缺點,故將金屬注射成形技術(shù)(MIM技術(shù))引入GDI噴油器的生產(chǎn)過程中。根據(jù)GDI噴油器性能要求和MIM技術(shù)的成形特點,選擇鐵基納米晶軟磁合金粉末Fe73.5Cu1Nb3Si13.5B9作為GDI噴油器磁路零件的成形材料,并對磁路零件進(jìn)行結(jié)構(gòu)優(yōu)化設(shè)計。通過對樣品生產(chǎn)過程的全程跟蹤測試,分析了MIM技術(shù)較傳統(tǒng)技術(shù)在生產(chǎn)制造、理化性能、軟磁性能等方面的優(yōu)勢。分別采用三維電磁有限元仿真和試驗測試的方法,對不同成形技術(shù)的GDI噴油器樣品進(jìn)行了性能對比分析。結(jié)果表明,采用MIM技術(shù)加工的樣品有效降低了集膚效應(yīng)和渦流損耗的影響,啟動電流上升速率加快,動態(tài)響應(yīng)時間縮短,動態(tài)噴油量升高,并且動態(tài)噴油量線性范圍擴(kuò)大,GDI噴油器的綜合性能顯著提高。

    Abstract:

    Magnetic circuit parts as key components in GDI injector require highly processing technology, but the traditional metal cutting exists the problems of low efficiency, low precision, low material utilization rate and unstable performance, so the metal injection molding technology (MIM technology) was introduced into the GDI injector production. According to the forming characteristics of GDI injector and the performance requirements of the MIM technology, the Fe based nanocrystalline soft magnetic alloy powder Fe73.5Cu1Nb3Si13.5B9 was selected as the molding material of GDI injector magnetic circuit parts, and the structures of the magnetic circuit parts were optimized. Through tracking test of the whole sample production process, the advantages of the MIM technology compared with the traditional technology were analyzed. The MIM technology has advantages in manufacture, physicochemical properties, soft magnetic properties. The characteristics of the GDI injector based on different molding technique were compared by the method of 3D electromagnetic finite element simulation and experiment. The results show that, the simples which were processed by the MIM technology effectively reduce the influence of the skin effect and eddy current loss, accelerate the starting current rise rate, shorten the dynamic response time, increase the dynamic injection quantity and expand the linear range of dynamic fuel injection quantity. The comprehensive performance of GDI injector is improved significantly. 

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程 強(qiáng),張振東,郭 輝,謝乃流. GDI噴油器金屬注射成形加工技術(shù)[J].農(nóng)業(yè)機(jī)械學(xué)報,2014,45(7):41-47. Cheng Qiang, Zhang Zhendong, Guo Hui, Xie Nailiu. Application of MIM Technology in GDI Injector Production[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(7):41-47.

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  • 收稿日期:2013-05-26
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  • 在線發(fā)布日期: 2014-07-10
  • 出版日期: 2014-07-10