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連續(xù)平壓機熱壓板升降系統(tǒng)控制算法
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科研院所技術開發(fā)研究專項資金項目(2013EG135240)和中央級公益性科研院所基本科研業(yè)務費專項資金資助項目(CAFINT2009K07)


Design and Application of a Control Algorithm for Hydraulic Lifting System of the Hot Platen in Continuous Flat Press
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    摘要:

    針對人造板連續(xù)平壓機的熱壓板整體升降過程中多組液壓油缸同步運動控制問題,提出一種斜率式漸次逼近算法,能夠根據(jù)各液壓油缸的實際位置狀態(tài),動態(tài)地確定主、從系統(tǒng),按照一定的斜率分步逐次逼近目標值,從而使各升降系統(tǒng)在任意時刻的位置誤差都在理想的范圍內,達到同步升降的目的。對該算法進行Matlab仿真,并將其應用到國產第一條連續(xù)平壓機生產線上。生產實踐表明,該算法能夠實現(xiàn)連續(xù)平壓機的同步上升與下降,同時很好地解決各液壓油缸在運動過程中的相互影響,使其相互之間的位置差值較小,上升、下降過程的同步誤差分別為0.5mm、0.6mm,液壓元器件產生的沖擊較小,過程平穩(wěn),控制精度能夠達到工藝要求。

    Abstract:

    he hot platen needs to be lifted and descended integrally, and to be kept in horizontal level during the process which was realized by position synchronization control of multiple group hydraulic cylinders. It is a difficult point in control of continuous flat press. In order to solve this problem, a ramp type successive approximation algorithm was proposed. The algorithm can dynamically select one group of hydraulic cylinder as “virtual main system”, and the other groups as “slave system” according to the actual displacement of the hydraulic cylinders in any control cycle. Then the virtual main system can gradually approach the target value step by step with a certain ramp. At the same time the slave system tracks the virtual main system in real time, so that it can be realized that the multiple group hydraulic cylinders move synchronously during the lifting and descending process. The algorithm was simulated in Matlab. Then the algorithm was applied to the continuous flat press production line designed by China Foma (Group)Co., Ltd. Production practice indicates that the algorithm can solve the interaction and influence between the multiple group hydraulic cylinders in movement effectively. The synchronous error of the lifting and descending process is 0.5mm and 0.6mm respectively. The shock of hydraulic components is less, the process is smooth and the control precision can meet technological requirements.

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苗 虎,周玉成,盛振湘,侯曉鵬,張國梁,安 源.連續(xù)平壓機熱壓板升降系統(tǒng)控制算法[J].農業(yè)機械學報,2014,45(7):333-339. Miao Hu, Zhou Yucheng, Sheng Zhenxiang, Hou Xiaopeng, Zhang Guoliang, An Yuan. Design and Application of a Control Algorithm for Hydraulic Lifting System of the Hot Platen in Continuous Flat Press[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(7):333-339.

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  • 收稿日期:2014-01-20
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  • 在線發(fā)布日期: 2014-07-10
  • 出版日期: 2014-07-10