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液冷自勵(lì)式電磁緩速器研究
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國(guó)家自然科學(xué)基金資助項(xiàng)目(51277005)


Study of a Self-excited and Liquid-cooled Electromagnetic Retarder
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    摘要:

    針對(duì)液力緩速器結(jié)構(gòu)復(fù)雜、價(jià)格高,傳統(tǒng)電渦流緩速器制動(dòng)力矩?zé)崴ネ藝?yán)重等問(wèn)題,提出一種液冷自勵(lì)式電磁緩速器結(jié)構(gòu),建立其制動(dòng)系統(tǒng)以及發(fā)電系統(tǒng)分析模型,分析了系統(tǒng)的磁路結(jié)構(gòu),利用有限元法分別對(duì)電磁場(chǎng)模型、制動(dòng)特性以及溫度場(chǎng)進(jìn)行分析。設(shè)計(jì)了2000N·m樣機(jī)并進(jìn)行臺(tái)架試驗(yàn),對(duì)緩速器制動(dòng)特性以及發(fā)電機(jī)特性進(jìn)行測(cè)試,測(cè)試結(jié)果與有限元分析計(jì)算結(jié)果的誤差在6%以內(nèi),在制動(dòng)功率為180kW時(shí)水道溫度為85℃,持續(xù)制動(dòng)時(shí)制動(dòng)力矩?zé)崴ネ藘H為10.4%。在1500r/min時(shí)制動(dòng)力矩達(dá)到最大值2000N·m,而汽車電源只需提供給發(fā)電機(jī)的勵(lì)磁功率為720W。

    Abstract:

    In order to overcome the complicated structure and high prices of the hydraulic retarder and the serious thermal recession problem of braking torque of the conventional eddy current brake, a self excited and liquid cooled eddy current retarder (SL-ECR) structure was proposed. The model of braking system and generating system of the SL-ECR was established and the magnetic circuit structure was analyzed. The electromagnetic field model, the braking performance and thermal field of the SL-ECR were analyzed by using finite element method. A 2000N·m SL-ECR was produced and tested. The braking performance and the generator performance were tested. The results show that the difference between the finite element analysis results and the experiment results was 6%. The temperature of the water wipe was 85℃ when the braking power was 180kW. The braking torque decreased by 10.4% in the continuous braking stage. The braking torque could reach 2000N·m when the speed was 1500r/min and the coil current was 30A, while the excitation power was only 720W by the vehicle.

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張 凱,李德勝,鄭 然,尹汪雷.液冷自勵(lì)式電磁緩速器研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2014,45(11):20-26. Zhang Kai, Li Desheng, Zheng Ran, Yin Wanglei. Study of a Self-excited and Liquid-cooled Electromagnetic Retarder[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(11):20-26.

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  • 收稿日期:2013-12-02
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  • 在線發(fā)布日期: 2014-11-10
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