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喂入輥軸流滾筒組合式大豆種子脫粒機(jī)設(shè)計(jì)與試驗(yàn)
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國家自然科學(xué)基金資助項(xiàng)目(51075284)


Design and Experiment on Soybean Breeding Thresher of Double Feeding Roller and Combined Threshing Cylinder
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    摘要:

    針對大豆種子機(jī)械脫粒損傷率高與脫凈率低等問題,提出了對輥喂入預(yù)脫、軸流滾筒抓脫的組合式脫粒方案,進(jìn)行了滾筒脫粒元件、喂入裝置和傳動(dòng)系統(tǒng)等裝置和部件的結(jié)構(gòu)設(shè)計(jì)并設(shè)計(jì)了脫粒樣機(jī)。滾筒脫粒元件由螺旋排列的釘齒、弓齒、板齒組成,與凹板篩構(gòu)成組合式脫粒裝置;喂入裝置主要由雙喂入輥組成;氣力清選裝置主要由振動(dòng)篩和風(fēng)機(jī)組成。以“遼豆10”為試驗(yàn)對象,通過正交試驗(yàn)分析,以下喂入輥轉(zhuǎn)速、脫粒滾筒轉(zhuǎn)速和凹板間隙為試驗(yàn)因素,脫凈率和損傷率為試驗(yàn)指標(biāo),進(jìn)行了優(yōu)化試驗(yàn)研究。結(jié)果表明:下喂入輥轉(zhuǎn)速為222r/min、滾筒轉(zhuǎn)速為500r/min、脫粒間隙40mm時(shí),大豆脫粒綜合指標(biāo)最優(yōu),脫凈率為98.4%,大豆損傷率為1.4%。

    Abstract:

    Mechanical threshing plays an important role in the modern soybean production, which is one of key factors causing damage of soybean seeds at the same time. It can not only bring the waste of soybean seeds and economic loss, but also affect seeds germination percentages and soybean yields tremendously, especially for mechanized precision sowing technique. Facing on the problems of higher soybean damage rate and lower soybean threshing rate, the overall design and comprehensive threshing principle of double feeding rollers and combined threshing cylinder soybean breeding thresher was proposed, critical components of combined threshing cylinder, feeding device and transmission system, etc. were designed, and the prototype was developed. Combined threshing cylinder was composed of spiral arrangement of spike tooth, bow tooth, tooth and concave plate screen. The feeding device was mainly composed of double feeding roller. Pneumatic cleaning device as mainly composed of vibrating screen and fan. The main soybean varieties from Agricultural College of Shenyang Agricultural University were selected as test materials, through orthogonal experiment analysis, the three parameters: feeding gear, drum rotating speed and concave plate clearance were selected as experimental factors. Soybean threshing rate and soybean damage rate were selected as experimental indexes. The structure and working parameter of threshing performance was optimized. Experimental results indicated that feeding gear, drum rotating speed and concave plate clearance all had significant impact on soybean threshing rate and soybean damage rate. The most optimum combination region of the moisture content was 16%~18%,the feeding gear was mid gear(222r/min), drum rotating speed was 500r/min, the concave plate clearance was 40mm, the soybean threshed rate was 98.4% and the soybean damaged rate was 1.4%.

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高連興,鄭世妍,陳瑞祥,楊德旭.喂入輥軸流滾筒組合式大豆種子脫粒機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(1):112-118. Gao Lianxing, Zheng Shiyan, Chen Ruixiang, Yang Dexu. Design and Experiment on Soybean Breeding Thresher of Double Feeding Roller and Combined Threshing Cylinder[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(1):112-118.

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  • 收稿日期:2014-03-28
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  • 在線發(fā)布日期: 2015-01-10
  • 出版日期: 2015-01-10
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