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油液污染顆粒引起的齒輪泵劣化失效研究
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國防科工局“十二五”傳動基金資助項目(VTDP—3503)和總裝“十二五”預(yù)研資助項目(40402010104)


Failure Analysis of Degradation Induced by Contaminant -Particles in Gear Pump
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    摘要:

    綜合傳動系統(tǒng)油液污染度較高,污染顆粒磨損極易引發(fā)齒輪泵流量劣化。基于齒輪泵流量劣化機(jī)理,從顆粒破碎的微觀角度建立了端面間隙泄漏通道的污染顆粒破碎模型,確定了顆粒破碎常數(shù)與泄漏因子的取值。在此基礎(chǔ)上推導(dǎo)齒輪泵流量劣化模型,建立了污染顆粒質(zhì)量與磨損參數(shù)的線性關(guān)系,并分析了污染顆粒濃度、齒輪泵結(jié)構(gòu)參數(shù)等影響因素。試驗驗證結(jié)果表明,齒輪泵流量劣化模型能較好地解釋顆粒破碎、磨屑生成等污染磨損過程,并從理論角度提出齒輪泵污染耐受度的估算方法。該模型對于綜合傳動液壓潤滑系統(tǒng)設(shè)計與污染控制研究有重要的實用價值。

    Abstract:

    The flow degradation of gear pump was induced by the contaminant particles entrained in the fluid within the power shift steering transmission (PSST). On the basis of the degradation mechanisms of gear pumps, the mathematic model for the broken process of contaminants was proposed through the investigation of contaminants entrained into the leakage path in the clearance between the gear ends and the end plates. Within the model, both the values for the particle broken constant and the leakage rate were determined. Thereafter, the degradation model for gear pump was derived for the inference on the relationship of the contaminant mass with wear parameter. In addition, the effects of the contaminant level and the construction parameters were also analyzed. Results showed that the contaminant wear, including the process of particle broken and wear debris generation, can be well interpreted by the degradation model. Meanwhile, the prediction method of contaminant sensitivity for gear pumps was provided by the model, which was valuable and practical for the improvement of hydraulic and lubricated system in PSST.

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劉勇,馬彪,張賽飛,顏煜.油液污染顆粒引起的齒輪泵劣化失效研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2015,46(2):316-321,327. Liu Yong, Ma Biao, Zhang Saifei, Yan Yu. Failure Analysis of Degradation Induced by Contaminant -Particles in Gear Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(2):316-321,327.

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  • 收稿日期:2014-10-31
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  • 在線發(fā)布日期: 2015-02-10
  • 出版日期: 2015-02-10
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