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彈性齒對甘蔗莖稈的動態(tài)打擊力與葉鞘剝離機理研究
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國家自然科學(xué)基金資助項目(51205071)、廣西自然科學(xué)基金資助項目(2013GXNSFBA019231)和廣西師范大學(xué)博士科研啟動基金資助項目


Study on Dynamic Hitting Force of Elastic Dentation for Sugarcane Stalk and Mechanism of Leaf Sheath Stripping
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    摘要:

    為研究彈性齒式剝?nèi)~元件的葉鞘剝離機理,進行了彈性齒對甘蔗莖稈的動態(tài)打擊力試驗。設(shè)計專用試驗臺固定甘蔗莖稈的兩端,并在固定組件的3個方向安裝單向壓電型沖擊力傳感器,剝?nèi)~滾筒帶動彈性齒在莖稈中部施加打擊力,傳感器測得縱向、橫向和切向動態(tài)打擊力并得出最大值Fxmax、Fymax和Fzmax。對剝?nèi)~滾筒轉(zhuǎn)速、彈性齒與甘蔗莖稈交錯深度、側(cè)偏距離和彈性齒材料等4個變量進行單因素試驗。分析各因素對打擊力的影響規(guī)律,得出在樣機剝?nèi)~試驗的最優(yōu)參數(shù)組合下三向動態(tài)打擊力的最大值。結(jié)合葉鞘材料力學(xué)特性和剝離準(zhǔn)則模型,推導(dǎo)葉鞘的最大破壞力公式,建立葉鞘剝離的力學(xué)模型。結(jié)果表明,滾筒轉(zhuǎn)速達(dá)到700r/min、交錯深度為30mm、側(cè)偏距離為20mm、彈性齒材料為聚氨酯(85HA)時,彈性齒在x和y方向最大打擊力Fxmax、Fymax分別為93.87N和138.26N,同時大于葉鞘在相應(yīng)方向的最大破壞力76.40N和53.53N,實現(xiàn)葉鞘剝離。

    Abstract:

    In order to study the mechanism of sugarcane leaf sheath stripping using elastic dentation typed stripping element, the experiments of three-dimensional dynamic hitting force were conducted under the action of elastic dentation on sugarcane stalks. The specialized test bench was designed to fix the stalk at opposite ends by using two fixed components, and one way type piezoelectric impact sensors were respectively fastened on each fixed component. An elastic dentation driven by the rotating roller hit the middle of the stalk, and the dynamic hitting forces were measured in real time by sensors. After data processing, the maximum values of Fx, Fy and Fz in longitudinal, transversal, and tangential directions were obtained. Four factors including rotate speed of roller, interleaved depth and lateral offset distance between the elastic dentation and stalk, and material of elastic dentation were determined. Single factor experiments were carried out to analyze the effect of factors and obtain the maximum values of dynamic hitting forces in three directions with the optimal parameters combination. The formula of maximum failure force of leaf sheath stripping was deduced and the mechanical model of leaf sheath striping was established which combined with material mechanics properties and leaf sheath stripping criteria. The results showed that the tested maximum values of Fx and Fy were equaled to 93.87N and 138.26N which were greater than the maximum failure force of leaf sheath in x and y directions, 76.40N and 53.53N simultaneously, under the condition that the rotate speed of roller was 700r/min, the interleaved depth was 30mm, the lateral offset distance was 20mm, and the material of elastic dentation was polyurethane with shore hardness 85HA.

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牟向偉.彈性齒對甘蔗莖稈的動態(tài)打擊力與葉鞘剝離機理研究[J].農(nóng)業(yè)機械學(xué)報,2015,46(3):103-109. Mou Xiangwei. Study on Dynamic Hitting Force of Elastic Dentation for Sugarcane Stalk and Mechanism of Leaf Sheath Stripping[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(3):103-109.

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  • 收稿日期:2014-10-18
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  • 在線發(fā)布日期: 2015-03-10
  • 出版日期: 2015-03-10
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