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拖拉機液壓機械無級變速箱控制與交互系統(tǒng)
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農(nóng)業(yè)部引進國際先進農(nóng)業(yè)科學技術計劃(948計劃)資助項目(2010—Z18)、江蘇省科技支撐計劃資助項目(BE2014134)和江蘇省產(chǎn)學研聯(lián)合創(chuàng)新資金資助項目(BY2014128—04)


Control and Interaction System for Tractor Hydro-mechanical CVT
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    摘要:

    為了滿足拖拉機各種作業(yè)工況下的行駛速度及動力需求,對拖拉機液壓機械無級變速箱的控制與交互系統(tǒng)進行了研究。首先,針對自主研發(fā)的某新型液壓機械無級變速箱,簡要闡述了其液壓功率分流機構與無級調(diào)速原理,明確了被控對象與控制量。而后,對變速箱的無級調(diào)速與負載自適應控制進行了研究,一方面,提出了變速箱速比的點位控制方法,將變速箱速比在全程范圍內(nèi)劃分為96幀,作出每一幀與變量泵勵磁電壓、變量泵流量方向電磁閥、離合器電磁閥的動作關聯(lián)查詢表,通過程序指針的順序移動實現(xiàn)無級調(diào)速與段位切換;另一方面,基于發(fā)動機功率控制的要求,提出了一種負載自適應速比調(diào)整策略,給出了相應的模糊控制表,并分析了該算法在不同段位區(qū)間內(nèi)的性能;而后,闡述了無級調(diào)速拖拉機的交互擋桿與變速箱電子控制單元設計;最后,基于所開發(fā)的控制系統(tǒng)進行了拖拉機加速和負載自適應調(diào)整試驗。研究結(jié)果表明,點位控制時拖拉機的速比調(diào)節(jié)過程較為穩(wěn)定,屬于開環(huán)控制;負載自適應控制時的變速箱速比完全取決于負載變化,屬于反饋控制。研究結(jié)果表明,所設計的控制系統(tǒng)可以很好地對拖拉機液壓機械無級變速箱實施控制。

    Abstract:

    In order to satisfy the tractor speed and power requirements under various operation conditions, the control and interaction system of tractor hydro-mechanical CVT was studied. The principle of power split mechanism and infinite speed variation of a new kind of hydro-mechanical CVT were introduced. And the control method of infinite speed variation and load adaptive adjustment were analyzed. On the one hand, a point-to-point control method was studied through dividing the range of speed ratio into 96 work points, and building the mapping between work point and the actuators such as the exciting voltage of pump, the electromagnetic valve for pump flow direction control, and the electromagnetic valve for clutch control, the controller described the mapping as a control table to realize the infinite speed variation and power shift. On the other hand, based on the target of engine power control, an automatic speed ratio control strategy was proposed to follow the change of load and the corresponding fuzzy control table was acquired. The interaction system and control unit of tractor hydromechanical CVT were designed for further research. Finally, based on the presented control system, some key experiments such as tractor acceleration and load adaptive speed ratio adjustment were made. The test of acceleration showed that there was a stationary process for speed ratio adjustment with algorithm of point-to-point control under different work conditions due to the open loop control method. The test of load adaptive speed ratio adjustment showed that the speed ratio was quickly changed under different load levels to maintain the constant of engine power because of the closed loop control method. Results showed that the designed control system was reliable and the proposed algorithm was correct.

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王光明,朱思洪,史立新,王勝紅,張海軍,阮文盛.拖拉機液壓機械無級變速箱控制與交互系統(tǒng)[J].農(nóng)業(yè)機械學報,2015,46(6):1-7. Wang Guangming, Zhu Sihong, Shi Lixin, Wang Shenghong, Zhang Haijun, Nguyen Vanthinh. Control and Interaction System for Tractor Hydro-mechanical CVT[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(6):1-7.

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  • 收稿日期:2014-10-17
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  • 在線發(fā)布日期: 2015-06-10
  • 出版日期: 2015-06-10
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