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轉(zhuǎn)輪式全混合日糧混合機(jī)試驗(yàn)設(shè)計(jì)與機(jī)理分析
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國家自然科學(xué)基金資助項(xiàng)目(51405076)、高等學(xué)校博士學(xué)科點(diǎn)專項(xiàng)科研基金資助項(xiàng)目(20124105110004)和黑龍江省科技攻關(guān)資助項(xiàng)目(GC13B604)


Experimental Design and Principle Analysis on Paddle-wheel Total Mixed Ration Mixer
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    摘要:

    為了揭示設(shè)計(jì)的轉(zhuǎn)輪式全混合日糧混合機(jī)的混合機(jī)理,將其混合室在空間上平均劃分為4個(gè)區(qū),并結(jié)合高速攝像(1200幀/s,4G) 技術(shù)對(duì)其混合過程進(jìn)行深入細(xì)致的研究,得出了其混合過程主要是剪切混合、對(duì)流混合和擴(kuò)散混合交替進(jìn)行的過程,且在混合過程中伴有物料的滑移運(yùn)動(dòng)、瀑布運(yùn)動(dòng)和渦流運(yùn)動(dòng),并得出轉(zhuǎn)子轉(zhuǎn)速、混合葉板角度、混合時(shí)間和充滿系數(shù)4個(gè)因素對(duì)混合質(zhì)量影響較大,依據(jù)變異系數(shù)評(píng)價(jià)指標(biāo)對(duì)上述因素進(jìn)行了試驗(yàn)研究,確定其參數(shù)取值范圍為:轉(zhuǎn)子轉(zhuǎn)速29~31r/min,混合葉板角度16°~26°,混合時(shí)間10~12min,充滿系數(shù)48%~53%,在此范圍內(nèi)變異系數(shù)小于10%。

    Abstract:

    On the basis of the development status of total mixed ration mixer in China, the paddle-wheel total mixed ration mixer was developed. To reveal mixing principle of the mixer, the mixing chamber was divided into four districts, and research of the mixing process was conducted by using high-speed cameras (1200 frames/s, 4G). This study showed that shear mixing, convective mixing and diffusion mixing were the main modes in the mixing process, and accompanied by gliding motion, waterfall movement and eddy motion. It could be obtained that the rotor speed, angle of the mixing paddle, mixing time and fullness coefficient had greater influences on the mixing performance of the paddle-wheel total mixed ration mixer. Then, the above four parameters were decided as experimental factors, and variation coefficient was chosen as the evaluation index, experiments were done by design method of quadratic regression orthogonal rotational combination. Through the experimental study on paddle-wheel total mixed ration mixer, the main parameters in structure and motion of the mixer were optimized and determined as follows: rotor speed of 29~31r/min, the angle of mixing paddle of 16°~26°, mixing time of 10~12min, fullness coefficient of 48%~53%. The research of paddle-wheel total mixed ration mixer could provide a theoretical support for the optimum design and performance forecast of the mixer.

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于克強(qiáng),李利橋,何 勛,王德福,張全超,那明君.轉(zhuǎn)輪式全混合日糧混合機(jī)試驗(yàn)設(shè)計(jì)與機(jī)理分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(7):109-117. Yu Keqiang, Li Liqiao, He Xun, Wang Defu, Zhang Quanchao, Na Mingjun. Experimental Design and Principle Analysis on Paddle-wheel Total Mixed Ration Mixer[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(7):109-117.

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  • 收稿日期:2014-09-21
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  • 在線發(fā)布日期: 2015-07-10
  • 出版日期: 2015-07-10
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