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回轉(zhuǎn)筒內(nèi)秸稈碎料回轉(zhuǎn)周期和料層完全混合時(shí)間研究
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中央高校基礎(chǔ)科研業(yè)務(wù)費(fèi)專項(xiàng)資金資助項(xiàng)目(FRF-SD-12-007B)、北京市教委共建資助項(xiàng)目、國(guó)家高技術(shù)研究發(fā)展計(jì)劃(863計(jì)劃)資助項(xiàng)目(2012AA101805)和北京科技創(chuàng)新基地培育和開發(fā)資助項(xiàng)目(Z141100000614005)


Rotary Cycle of Crushed Straw Material Bed and Complete Mixing Time of Layers in Rotary Cylinder
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    摘要:

    基于試驗(yàn)和理論分析,研究了回轉(zhuǎn)筒型固態(tài)發(fā)酵罐內(nèi)秸稈粉碎料的料床回轉(zhuǎn)周期,建立了數(shù)學(xué)模型,其計(jì)算準(zhǔn)確度達(dá)95%以上;結(jié)合圖像分析法和料床回轉(zhuǎn)周期,發(fā)現(xiàn)筒內(nèi)上下料層完全混合時(shí)料層所轉(zhuǎn)圈數(shù)與筒體轉(zhuǎn)速關(guān)系不大,與筒內(nèi)料體積填充率呈線性關(guān)系。由此回歸并推導(dǎo)出只需知道筒內(nèi)料體積填充率和筒體轉(zhuǎn)速,便可預(yù)測(cè)上下料層完全混合的公式,其計(jì)算準(zhǔn)確度達(dá)90%以上。提出了以上研究成果在工業(yè)級(jí)發(fā)酵罐中應(yīng)用的方法。

    Abstract:

    Cylinder is used for solid-state fermentation, and the lower crushed straw material layer in the cylinder is lack of oxygen which leads to higher layer temperature, death of yeast and the decrease of fermentation efficiency. Rotating the cylinder will mix the material layers to balance temperature. It needs to forecast the complete mixing time of layers. Firstly, a rotary cylinder was built to analyze the mode of material bed’s rotation, and a model to describe the rotary cycle (T) of material bed was built. As there were too many variables need to be measured, height difference and length of bed’s arc edge which were hard to measure were replaced with easily measured cylinder rotary speed and material volume filling rate based on regression and error analysis. The calculation accuracy of the simplified formula was higher than 95%. Secondly, based on image analysis method and VB programming, complete tests were done to get the complete mixing time (τG) of upper and lower layers at different filling rates (0.2, 0.4, 0.6) and rotary speeds of cylinder (0.9, 4.5, 8.0 r/min). τG was divided by T to get rotation number of material bed (NR) when two layers were completely mixed. The results showed that NR had little relationship with rotary speed of cylinder and had linear relationship with filling rate. Based on regression and error analysis, a formula was built to calculate NR at different filling rates. Multiplying T by NR can derive a formula which was used to forecast τG of upper and lower layers. The calculation accuracy of the formula was higher than 90%. The way to get such a formula on other cylinders was also introduced. The result is helpful on designing and operating of cylinder in order to improve fermentation efficiency.

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周敬之,周知星,馮俊小,李十中.回轉(zhuǎn)筒內(nèi)秸稈碎料回轉(zhuǎn)周期和料層完全混合時(shí)間研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(8):178-185,238. Zhou Jingzhi, Zhou Zhixing, Feng Junxiao, Li Shizhong. Rotary Cycle of Crushed Straw Material Bed and Complete Mixing Time of Layers in Rotary Cylinder[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(8):178-185,238.

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  • 收稿日期:2014-12-10
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  • 在線發(fā)布日期: 2015-08-10
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