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粉末成形液壓機(jī)自適應(yīng)魯棒運(yùn)動(dòng)控制
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國(guó)家自然科學(xué)基金資助項(xiàng)目(51075359)


Adaptive Robust Motion Control of Powder Compaction Press
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    摘要:

    在粉末冶金零件成形生產(chǎn)中,壓坯產(chǎn)品的質(zhì)量取決于粉末成形工藝的完成度,這依賴(lài)于成形液壓機(jī)的運(yùn)動(dòng)控制性能。然而控制粉末成形液壓機(jī)運(yùn)動(dòng)的電液系統(tǒng)是一種具有參數(shù)不確定性的非線性系統(tǒng),且整個(gè)運(yùn)動(dòng)控制系統(tǒng)在粉末致密化加壓成形過(guò)程中還受到了負(fù)載壓制力的強(qiáng)非線性干擾。針對(duì)以上難題,研究中建立了負(fù)載壓制力的非線性模型,將其與電液系統(tǒng)的動(dòng)力學(xué)模型相結(jié)合,基于此包含負(fù)載動(dòng)力學(xué)的控制設(shè)計(jì)模型利用自適應(yīng)魯棒控制理論設(shè)計(jì)了粉末成形液壓機(jī)的壓制運(yùn)動(dòng)控制器。理論上,該控制器保證了魯棒瞬態(tài)性能和穩(wěn)態(tài)跟蹤精度。實(shí)驗(yàn)結(jié)果表明,所設(shè)計(jì)的電液控制器可以實(shí)現(xiàn)對(duì)鐵基粉末成形圓柱體壓坯單向變速壓制工藝壓制運(yùn)動(dòng)曲線的精確跟蹤控制,并表現(xiàn)出良好的控制性能。

    Abstract:

    High-performance pressing motion control of powder compaction press for improving the quality of green compacts was considered. With the aim to realize precise motion trajectory tracking control, physical modeling of the compacting force in powder densification process was developed and validated by iron-based powder compressibility test. A control oriented model was constructed to describe the system dynamics of the electro-hydraulic system of the powder compaction press by using the solenoid valves. Then a motion controller based on adaptive robust control (ARC) method was synthesized by back-stepping design with Lyapunov function. The controller took into consideration of the effect of parameter variations with the strongly nonlinear disturbance of compacting force coming from the powder press molding process and various hydraulic parameters as well as the effect of hard-to-model nonlinearities and uncertainties. The stability, tracking transient and final tracking accuracy of the system can be guaranteed by the controller. Experimental study was also carried out through a 1 000 kN powder compaction press prototype. The pressing motion control of the prototype machine in the iron-based powder forming cylinder compact process was used as a case study. The analysis and experimental results showed that the proposed control method achieved satisfying control performance for the powder compaction press, validating the effectiveness of the proposed control approach in practical applications. In powder forming process the tracking errors were reduced almost down to the measurement resolution level (±0.04 mm). Furthermore, the dimensional accuracy in the height direction and the density uniformity of the compacts were improved.

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馮瑞琳,魏建華.粉末成形液壓機(jī)自適應(yīng)魯棒運(yùn)動(dòng)控制[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(8):352-360,337. Feng Ruilin, Wei Jianhua. Adaptive Robust Motion Control of Powder Compaction Press[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(8):352-360,337.

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  • 收稿日期:2015-04-19
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  • 在線發(fā)布日期: 2015-08-10
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