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整瓶馬鈴薯組培苗剪切機構(gòu)設(shè)計與試驗
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國家自然科學基金資助項目(51205399)和農(nóng)業(yè)部土壤-機器-植物系統(tǒng)技術(shù)重點實驗室資助項目


Design and Experiment of Shear Mechanism for Potato Tissue Culture Seedlings in Whole Bottle
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    摘要:

    針對在馬鈴薯組培苗繁育過程中存在的人工作業(yè)效率低和污染嚴重等問題,設(shè)計了一種基于整瓶移植的馬鈴薯組培苗剪切機構(gòu),用于將取苗機構(gòu)取出的整瓶馬鈴薯組培苗聚攏、剪切并導入分散于子培養(yǎng)瓶中,進入下一代快繁培養(yǎng),實現(xiàn)馬鈴薯組培苗攏苗、切苗過程的低污染、高效率和高質(zhì)量的機械化作業(yè)。通過分析計算確定了攏苗爪片、切刀和集苗漏斗的關(guān)鍵結(jié)構(gòu)參數(shù)。分別以攏苗角速度和切苗角速度為試驗因素進行了攏苗效果和切苗效果的單因素試驗,確定了最佳的攏苗角速度為3.16rad/s,切苗角速度為10.26rad/s。在該工作參數(shù)下,對設(shè)計的組培苗剪切機構(gòu)進行了驗證試驗,試驗結(jié)果表明:攏苗合格率99.13%、攏苗損傷率0.79%、切苗成功率100%、切苗損失率1.37%、集苗成功率97.53%,完成一瓶馬鈴薯組培苗剪切所需的時間為48.67s,各項試驗指標均達到設(shè)計要求。

    Abstract:

    Aiming at the problems of low efficiency of artificial operation and serious pollution during the propagation of potato tissue culture seedlings, a shear mechanism for potato tissue culture seedlings with the whole bottle transplantation was designed. The proposed mechanism can make the potato tissue culture seedlings in whole bottle which were taken from the picking seedling machinery gather, shear and import dispersion in the sub culture bottle, then get into the next generation of rapid propagation culture, and finally realize the mechanized operation of gathering seedlings and cutting seedlings process with low pollution, high efficiency and high quality. The key structural parameters of claws, cutting knife and collecting seedling funnel were determined through analysis and calculation. Taking gathering seedlings speed and cutting seedlings speed as experimental factors, the single factor experiments for analyzing the effects of gathering seedlings and cutting seedlings were carried out. The optimal gathering seedlings speed and cutting seedlings speed were determined as 3.16rad/s and 10.26rad/s, respectively. A verified test of the designed shear mechanism with the above optimal parameters was conducted. The test results showed that the qualified rate of gathering seedlings was 99.13%, the damage rate of gathering seedlings was 0.79%, the success rate of cutting seedlings was 100%, the loss rate of cutting seedlings was 1.37%, and the success rate of collecting seedlings was 97.53%. Time for completing the process of potato tissue culture seedlings in whole bottle was only 48.67s and all the test indexes met the design requirements. The designed mechanism can provide a reference for the research of potato rapid propagation robot.

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屈 哲,來杭生,崔 濤,張東興,楊 麗,段運紅.整瓶馬鈴薯組培苗剪切機構(gòu)設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2015,46(9):39-46. Qu Zhe, Lai Hangsheng, Cui Tao, Zhang Dongxing, Yang Li, Duan Yunhong. Design and Experiment of Shear Mechanism for Potato Tissue Culture Seedlings in Whole Bottle[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(9):39-46.

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  • 收稿日期:2015-06-02
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  • 在線發(fā)布日期: 2015-09-10
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