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油菜離心式精量集排器枝狀閥式分流裝置設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金資助項(xiàng)目(51275197、51405180)、“十二五”國(guó)家科技支撐計(jì)劃資助項(xiàng)目(2013BAD08B02)、國(guó)家油菜產(chǎn)業(yè)技術(shù)體系專項(xiàng)資助項(xiàng)目(CARS-13)、中央高?;究蒲袠I(yè)務(wù)費(fèi)資助項(xiàng)目(2014PY033)和武漢市高新技術(shù)產(chǎn)業(yè)科技創(chuàng)新團(tuán)隊(duì)資助項(xiàng)目(2014070504020240)


Design and Experiment on Valve-branch Distributor of Centrifugal Precision Metering Device for Rapeseed
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    摘要:

    為提高油菜離心式精量直播機(jī)排種器田間作業(yè)的適應(yīng)性,特別針對(duì)機(jī)組作業(yè)時(shí)存在傾斜、顛簸等工況,設(shè)計(jì)了一種多階分-合分流裝置。以枝狀閥式分流裝置為研究對(duì)象,分析了影響種子分流效果的影響要素,運(yùn)用離散元仿真軟件EDEM對(duì)分流裝置結(jié)構(gòu)形式開展了正交旋轉(zhuǎn)試驗(yàn),建立了集排器各行排量一致性的四元二次回歸模型;利用3D打印技術(shù)加工成型枝狀閥式分流裝置,并與1階分流裝置進(jìn)行傾斜對(duì)比試驗(yàn)。結(jié)果表明:枝狀閥式分流裝置1階分流單元分枝長(zhǎng)度為59.95mm、2階分流單元上部長(zhǎng)度為66.11mm、分流角度為89.74°、管徑為7.12mm時(shí),其排種性能最優(yōu);在0°~25°傾角范圍內(nèi),枝狀閥式分流裝置的各行排量一致性系數(shù)不大于5.71%,優(yōu)于1階分流裝置,且可適應(yīng)中高速(9km/h)播種作業(yè),滿足油菜種植農(nóng)藝要求。

    Abstract:

    A multilevel shuntmerge distributor was investigated for improving the adaptability of centrifugal precision metering device in the field, especially under some special conditions such as incline and jolt. Some factors those influenced the performance of valvebranch distributor were analyzed. After a quadratic orthogonal rotary regression simulation test by discrete element method software EDEM, a quaternionic quadratic regression model about apiece row consistency variability coefficient of seeding quantity was established. Meanwhile, the optimized distributor was manufactured by using 3D printer. Contrast experiment was conducted by using both direct distributor and branchvalve distributor under the inclined position. The results indicated that, when the branch length of first level shunt cell was 59.95mm, the top length of second level shunt cell was 66.11mm, the angle of shunt cell was 89.74°, the inner diameter of distributor was 7.12mm, and the seeding performance of the centrifugal metering device for rapeseed was very well. Concerning the range of 0° to 25° inclination, apiece row consistency variability coefficient of the device was no more than 5.71%, superior to the direct distributor, and it was also applied to the medium and highspeed planting, and satisfied the agricultural requirements of rapeseed planting.

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曹秀英,廖宜濤,廖慶喜,李兆東,雷小龍.油菜離心式精量集排器枝狀閥式分流裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(9):77-84. Cao Xiuying, Liao Yitao, Liao Qingxi, Li Zhaodong, Lei Xiaolong. Design and Experiment on Valve-branch Distributor of Centrifugal Precision Metering Device for Rapeseed[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(9):77-84.

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  • 收稿日期:2014-12-01
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  • 在線發(fā)布日期: 2015-09-10
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