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雙通道氣液壓力機(jī)設(shè)計(jì)與仿真
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國家自然科學(xué)基金項(xiàng)目(51405463)、國家質(zhì)檢總局公益行業(yè)科研專項(xiàng)項(xiàng)目(201310284)和浙江省儀器科學(xué)與技術(shù)重中之重學(xué)科科研創(chuàng)新活動計(jì)劃項(xiàng)目


Simulation and Design of Dual-channel Gas-liquid Press Machine
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    摘要:

    針對現(xiàn)有氣液壓力機(jī)單通道供氣控制模式存在輸出力過沖量大、控制精度低等技術(shù)問題,設(shè)計(jì)了基于氣液增壓技術(shù)的雙通道、雙通徑控制模式的氣液壓力機(jī),大通徑控制壓力機(jī)供氣速度,小通徑控制壓力精度。結(jié)合氣路控制系統(tǒng),建立了氣液壓力機(jī)氣體質(zhì)量流量模型和增壓過程力學(xué)模型,在Matlab/Simulink仿真平臺下實(shí)現(xiàn)壓力機(jī)在不同氣壓、不同主通道節(jié)流孔截面積條件下的仿真,得出輔助通道截止壓力以及壓力機(jī)輸出力最大偏差。仿真結(jié)果表明:輔助通道截止壓力不變,主通道節(jié)流孔截面積相同時(shí),氣源壓力越大,輸出力最大偏差越大;氣源壓力相同,主通道節(jié)流孔截面積越小,輸出力最大偏差越小。搭建了壓力機(jī)實(shí)驗(yàn)平臺,實(shí)驗(yàn)數(shù)據(jù)表明:輸出力最大偏差小于100N,與仿真數(shù)據(jù)吻合;輔助通道截止壓力仿真數(shù)據(jù)可以作為壓力機(jī)實(shí)際應(yīng)用時(shí)雙通道供氣模式切換的控制依據(jù)。

    Abstract:

    To solve the high output press overshoot and low control accuracy problem existed in gasliquid press machine of single channel controlled mode, a gasliquid press machine equipped with dualchannel and dualaperture modes was designed based on the gasliquid pressure technology, while the speed of press was controlled by the bigger aperture channel and the accuracy was controlled by the smaller one. In order to study the dualchannel gasliquid press machines features, the gas mass flow model and boost process mechanical model were established on basis of gasliquid control system. For the sake of obtaining the cutoff pressure of auxiliary channel and the maximum deviation of output pressure, the models were simulated with different air pressures and various main channel orifice areas under Matlab/Simulink. The simulation results show that with the invariable cutoff pressure of auxiliary channel and the same main channel orifice area, the higher the air pressure goes, the greater the maximum deviation is; with the same air pressure, the smaller of main channel orifice areas size is, the smaller of maximum deviation is. To verify the feasibility of the cutoff pressure of auxiliary channel and the maximum deviation of output pressure, a testing platform was set up. The test result shows that the maximum deviation of output pressure is consistent with simulation result. The cutoff pressure of auxiliary channel from the simulation can be used as a basis for designing the dualchannel gasliquid press machine in practical applications.

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范偉軍,張俊鑫,王學(xué)影,趙靜.雙通道氣液壓力機(jī)設(shè)計(jì)與仿真[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(1):391-396. Fan Weijun, Zhang Junxin, Wang Xueying, Zhao Jing. Simulation and Design of Dual-channel Gas-liquid Press Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(1):391-396.

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  • 收稿日期:2015-06-08
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  • 在線發(fā)布日期: 2016-01-10
  • 出版日期: 2016-01-10
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