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仿腕關(guān)節(jié)柔順并聯(lián)打磨機(jī)器人設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51075045)、常州市科技支撐計(jì)劃(工業(yè))項(xiàng)目(CE20110080)和江蘇省數(shù)字化制造技術(shù)重點(diǎn)實(shí)驗(yàn)室項(xiàng)目(HJDML-1001)


Design and Experiment of Compliant Parallel Humanoid Wrist Joint Polishing Robot
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    摘要:

    根據(jù)柔性并聯(lián)機(jī)構(gòu)逆向自適應(yīng)運(yùn)動(dòng)原理,設(shè)計(jì)了一種3轉(zhuǎn)動(dòng)輸出的3SPS+S仿腕關(guān)節(jié)柔性并聯(lián)打磨機(jī)構(gòu),建立了機(jī)構(gòu)運(yùn)動(dòng)方程,得到了柔性支鏈變形量與動(dòng)平臺(tái)姿態(tài)的關(guān)系;分析了柔性支鏈的變形力以及打磨工具打磨力、輸出力矩情況,并建立力學(xué)模型;以打磨工具姿態(tài)變化和打磨力恒定為目標(biāo),對(duì)建立的三維模型進(jìn)行仿真,并通過(guò)樣機(jī)模擬得到機(jī)構(gòu)的工作參數(shù)范圍;仿真和試驗(yàn)結(jié)果表明,這種打磨機(jī)構(gòu)可根據(jù)工件曲面幾何形狀的改變而實(shí)時(shí)改變打磨工具姿態(tài),在有效控制力的前提下可保持打磨頭和工件間的接觸打磨力不變,該機(jī)構(gòu)設(shè)計(jì)簡(jiǎn)單、運(yùn)動(dòng)靈活、方便控制,具有較好的應(yīng)用價(jià)值。

    Abstract:

    In the polishing process of free surface, the traditional intelligent control robot has some problems such as complex programming complexity and difficulty in controlling. A humanoid wrist joint compliant parallel mechanism 3SPS+S used in polishing robot was designed according to the principle of inverse adaptive motion of flexible, and its moving platform can output three rotations. Firstly, the inverse motion equation of the mechanism was established to obtain the relation between deformation quantity of the three flexible branched chains and attitude of the moving platform. Secondly, the mechanics model was deduced through analyzing deformation forces of flexible chains, grinding force and output moment of the tool. Furthermore, simulation was executed based on the 3D model for the target of the tool posture change and the constant grinding force, and the ranges of some work parameters were obtained through the prototype test. Lastly, taking a car shell as a grinding object, an experiment was designed to validate whether the grinding tool mounted on the moving platform could fit rapidly to the shell surface when humanoid wrist joint compliant parallel mechanism wholly moved along a given simple track under driving of a 6-DOF manipulator. Both simulation and test results showed that the position and attitude of the tool can be changed rapidly as changing the geometry of the workpiece through using the grinding mechanism, and it can keep the contact force unchanged between the grinding head and the workpiece. Because of several advantages, such as simple design, flexible movement and convenient control, this kind of mechanism previously has good application value.

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朱偉,汪源,沈惠平,鄧嘉鳴,許兆棠.仿腕關(guān)節(jié)柔順并聯(lián)打磨機(jī)器人設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(2):402-407,348. Zhu Wei, Wang Yuan, Shen Huiping, Deng Jiaming, Xu Zhaotang. Design and Experiment of Compliant Parallel Humanoid Wrist Joint Polishing Robot[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(2):402-407,348.

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  • 收稿日期:2015-08-26
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  • 在線發(fā)布日期: 2016-02-25
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