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拖拉機(jī)經(jīng)濟(jì)性虛擬綜合測試系統(tǒng)設(shè)計(jì)與試驗(yàn)
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安徽省自然科學(xué)基金項(xiàng)目(1608085ME109)和國家自然科學(xué)基金項(xiàng)目(51105001)


Design and Field Test of Integrated Virtual Test System for Tractor Economy Performance
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    摘要:

    基于虛擬儀器構(gòu)建了拖拉機(jī)經(jīng)濟(jì)性綜合測試系統(tǒng),以滿足拖拉機(jī)節(jié)油節(jié)能技術(shù)、動力總成設(shè)計(jì)優(yōu)化、農(nóng)藝規(guī)范優(yōu)化等研究測試需要。首先在分析拖拉機(jī)油耗測試要求的基礎(chǔ)上,對硬件進(jìn)行選型,設(shè)計(jì)了以美國NI cRIO控制器為核心的測試系統(tǒng),實(shí)現(xiàn)對瞬時和百公里油耗、行駛速度和軌跡、發(fā)動機(jī)工作點(diǎn)等信號同步采集。給出了測試系統(tǒng)的虛擬軟件設(shè)計(jì)方案,包括FPGA軟件、實(shí)時軟件和上位機(jī)數(shù)據(jù)采集與分析軟件等。對油耗流量傳感器輸出的兩路正交編碼TTL信號進(jìn)行X4編碼編程,將有效方波信號計(jì)數(shù)分辨率提高到0.25個方波。編程實(shí)現(xiàn)系統(tǒng)對燃油正、回流識別和計(jì)數(shù),采用FPGA精確定時技術(shù)確定計(jì)數(shù)脈沖邊沿跳變時刻,有效提高了瞬時油耗測試精度。將發(fā)動機(jī)OBD接口中的CAN和K線接入系統(tǒng),并編程實(shí)現(xiàn)對發(fā)動機(jī)輸出扭矩、轉(zhuǎn)速等信號的同步采集,以分析發(fā)動機(jī)工作狀態(tài)。最后進(jìn)行了對比試驗(yàn)和場地試驗(yàn),驗(yàn)證了本系統(tǒng)瞬時油耗采樣和數(shù)據(jù)處理方法的準(zhǔn)確和實(shí)時性,以及整個系統(tǒng)功能和可靠性。研究為拖拉機(jī)經(jīng)濟(jì)性綜合評估和分析提供了有效手段。

    Abstract:

    The integrated virtual testing system for tractor economy performance was designed, which aimed to meet the research requirements on the tractor fuel and energy saving technology, the power assembly design optimization, the agricultural operation standard determination, etc. Firstly, the hardware lectotype was determined based on the requirement analysis of tractor fuel consumption test. Then the test system based on NI cRIO controller was designed, which can complete the synchronous acquisition of instantaneous fuel consumption, fuel consumption per 100 km, velocity, driving path and engine working state parameters, etc. Consequently, the virtual software design of the test system was described in detail, including FPGA software, realtime software and PC data acquisition and analysis software. The X4 encoding programming technology was used to acquire the double TTL signals output by the fuel flowmeter, and the resolution ration for the effective impulse signal could be increased by four times. By means of the determination for fuel forward and backward moving, and the FPGA precisely timing capture for the jump or down edge of the TTL signal, the test accuracy for the instantaneous fuel consumption could be improved effectively. In order to analyze the engine work state, the CAN and K line from OBD interface were connected to the test system and the relative programming was made to acquire the engine output torque, the engine speed, etc. Finally, according to the comparison tests and field tests, the samples and data processing methods employed in the system for instantaneous fuel consumption were accurate and in realtime. Besides, the whole system function and reliability were also validated. The study of this paper provides an effective means to comprehensively evaluate and analyze the tractor economy performance.

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吳媞,劉鵬飛,張小龍.拖拉機(jī)經(jīng)濟(jì)性虛擬綜合測試系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(3):117-123. Wu Ti, Liu Pengfei, Zhang Xiaolong. Design and Field Test of Integrated Virtual Test System for Tractor Economy Performance[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(3):117-123.

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  • 收稿日期:2015-12-26
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  • 在線發(fā)布日期: 2016-03-10
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