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離心泵葉輪平衡腔內(nèi)液體流動(dòng)特性及圓盤(pán)損失分析
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國(guó)家自然科學(xué)基金項(xiàng)目(51576162、51236006)


Analysis of Flow Characteristics and Disc Friction Loss in Balance Cavity of Centrifugal Pump Impeller
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    摘要:

    在離心泵0.8Qsp、Qsp、1.2Qsp流量工況點(diǎn),外特性及平衡腔內(nèi)流動(dòng)特性數(shù)值計(jì)算結(jié)果與試驗(yàn)結(jié)果基本一致的基礎(chǔ)上,研究平衡腔液體流場(chǎng)分布情況,繪制平衡腔內(nèi)液體不同角度和半徑無(wú)量綱圓周、徑向分速度沿軸向分布曲線,分析平衡腔液體流動(dòng)特性,計(jì)算平衡腔區(qū)域葉輪蓋板外側(cè)圓盤(pán)摩擦損失。結(jié)果表明:平衡腔液體流動(dòng)存在核心區(qū)和兩湍流邊界層,主要流動(dòng)特征為圓周剪切流與徑向壓差流。同一流量點(diǎn),平衡腔流動(dòng)核心區(qū)無(wú)量綱圓周分速度隨半徑的增大而減小,無(wú)量綱徑向分速度近似為零,而湍流邊界層液體受泄漏流影響較大,且不具有軸對(duì)稱性。流量越小,同一角度和半徑的平衡腔液體旋轉(zhuǎn)角速度越小,平衡腔區(qū)域葉輪圓盤(pán)摩擦損失越大。泵內(nèi)圓盤(pán)摩擦損失理論公式未考慮流量工況變化因素影響,且理論公式結(jié)果大于試驗(yàn)結(jié)果和數(shù)值計(jì)算結(jié)果。

    Abstract:

    The disc friction loss and axial force calculation of centrifugal pump and flow characteristics of balance cavity liquid are closely related. At operating points of 0.8Qsp, Qsp and 1.2Qsp, numerical calculation results and experimental results were basically consistent on performance of pump and flow characteristics of balance cavity. Distribution of velocity field was researched in the balance cavity. The distribution curve of dimensionless circumferential velocity component and dimensionless radial velocity component were drawn along the axial direction at different angles and radiuses of balance cavity to analyze the flow characteristics and calculate the disc friction loss in the balance cavity area. The results showed that flow core and turbulent boundary layer existed in the balance cavity liquid. The main flow characteristics were circumferential shear flow and radial differential pressure flow. The dimensionless circumferential velocity component of flow core decreased with the increase of radius, the dimensionless radical velocity component was approximately zero, while turbulent boundary layer liquid was greatly influenced by leakage flow, which was asymmetric under the same flow condition. The radical leakage flow in the sealing back-ring and the axial leakage flow in the balance hole of the impeller played an important part in the flow of radical velocity component at the turbulence boundary layer and circumferential velocity component at the balance holes area. The rotational angular velocity of balance cavity liquid at the same angle and radius increased with the increase of flow. The disk friction loss in the balance cavity decreased with the increase of the flow. Theoretical formula of disc friction loss did not consider the effect of variable flow conditions on pump. The theoretical results were greater than the experimental results and the numerical calculation results.

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董瑋,楚武利.離心泵葉輪平衡腔內(nèi)液體流動(dòng)特性及圓盤(pán)損失分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(4):29-35. Dong Wei, Chu Wuli. Analysis of Flow Characteristics and Disc Friction Loss in Balance Cavity of Centrifugal Pump Impeller[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(4):29-35.

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  • 收稿日期:2015-11-05
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  • 在線發(fā)布日期: 2016-04-10
  • 出版日期: 2016-04-10