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電控單體泵錐閥下游區(qū)域瞬態(tài)流場變化特性研究
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國防預研項目(40402020202)和國家國際科技合作專項(2013DFR70170)


Change Characteristics of Transient Flow Field in Poppet Valve Downstream Area of Electronic Unit Pump
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    摘要:

    電控單體泵導通高低壓油路時,錐閥區(qū)域流場十分復雜,對泄壓斷油特性影響比較大,為了研究電控單體泵噴油系統(tǒng)回油過程中錐閥下游區(qū)域瞬態(tài)流場的變化特性,利用高速攝像方法,對錐閥下游流場進行了可視化試驗,提取空化泡群的邊界輪廓并計算其亮度,對其空化周期時間和亮度變化進行了分析,并結合Fluent軟件對瞬態(tài)流場變化進行了仿真計算。結果表明:隨著凸輪轉速的增加,錐閥下游區(qū)域流場發(fā)生空化現(xiàn)象的平均空化周期時間近似呈線性減小,平均亮度逐漸增大;隨著錐閥閥芯的往復運動,錐閥下游區(qū)域出現(xiàn)多個渦流區(qū)域,并不斷變化;在怠速工況(500r/min),平均空化周期時間和波動標準偏差最大,分別為4.5ms和0.15。

    Abstract:

    Electronic unit pump system is a type fuel injection system with high injection pressure which can be applied to control fuel quantity and timing of insection flexibly. The solenoid valve in the electronic unit pump (EUP) controls pressure buildup within the highpressure fuel line. When it is open, highpressure fuel transfers with high velocity from the narrow crosssection into the lowpressure fuel line. During its operation, the flow in the field of solenoid valve is quite complex that affects the performance of EUP. In order to study the change characteristics of transient flow fields in poppet valve downstream area during the oil return process of an electronic unit pump injection system, a diaphanous glass window was designed in the pump. Highspeed photography was introduced to visually investigate the transient flow fields. By means of experiment data, extracted the cavitation image boundaries and calculated the brightness of the cavitation bubble clouds, the cavitation periodic time and the change of brightness were analyzed and calculated. The test results show that with the increase of the cam rotational speed, the average cavitation periodic time was decreased almost linearly, and the average brightness was increased gradually. At the idle condition (500r/min), the average cavitation periodic time and the standard deviation of fluctuation are maximum, which are 4.5ms and 0.15 respectively. Furthermore, the simulation was conducted based on the test data such as the pressure and the displacement of valve core. The simulation results of cavitation phenomenon occur along opening process of valve. In the process of reciprocating motion of valve core, several swirling regions appear in the flow field of poppet valve downstream area, and keep constantly changing. The streamlines have significant influence on swirling regions.

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安曉東,劉興華,孫柏剛,胡煦東.電控單體泵錐閥下游區(qū)域瞬態(tài)流場變化特性研究[J].農(nóng)業(yè)機械學報,2016,47(5):360-365. An Xiaodong, Liu Xinghua, Sun Baigang, Hu Xudong. Change Characteristics of Transient Flow Field in Poppet Valve Downstream Area of Electronic Unit Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(5):360-365.

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  • 收稿日期:2015-11-20
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  • 在線發(fā)布日期: 2016-05-10
  • 出版日期: 2016-05-10