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軸向柱塞液壓馬達機械液壓耦合仿真分析
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國家自然科學(xué)基金項目(51375324)、NSFC-山西煤基低碳聯(lián)合基金項目(U1510206)和山西省科技攻關(guān)項目(20140321008-02)


Simulation Analysis of Axial Piston Hydraulic Motors by Mechanical Coupling with Hydraulic
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    摘要:

    為了使軸向柱塞液壓馬達仿真模型接近于物理樣機,采用機械、液壓耦合模型并綜合考慮柱塞和缸體、柱塞和斜盤等摩擦副的摩擦力和液體的粘性阻尼以及減小壓力脈動的三角阻尼槽等因素,建立了軸向柱塞液壓馬達仿真模型。液壓馬達高壓油推動柱塞位移、機械能推動柱塞排油,實現(xiàn)液壓能和機械能相互轉(zhuǎn)換,主要包括壓力源(恒流源或恒壓源)、負(fù)載(外部阻力矩,轉(zhuǎn)動慣量)、柱塞缸體組件、柱塞往復(fù)和旋轉(zhuǎn)運動轉(zhuǎn)換組件、配流窗口等。仿真結(jié)果與有關(guān)文獻中液壓馬達實驗數(shù)據(jù)進行對比,馬達轉(zhuǎn)速、加速時間、最大輸出流量的仿真值與實驗值誤差均小于5%,驗證了仿真模型能夠保證較好的計算精度。仿真結(jié)果表明,由于卸荷槽和腰型槽過渡區(qū)域有通流面積突變現(xiàn)象,容易產(chǎn)生局部壓力脈沖現(xiàn)象,且轉(zhuǎn)速越高壓力波動越大,通過優(yōu)化卸荷槽結(jié)構(gòu)型式和參數(shù)可以減小脈動沖擊;液壓馬達工作特性受負(fù)載的影響,負(fù)載的總轉(zhuǎn)動慣量大時加速時間長而穩(wěn)定轉(zhuǎn)速波動區(qū)間窄,相應(yīng)產(chǎn)生的脈動也趨于減小。

    Abstract:

    In order to make the simulation model closer to physical prototype, mechanical hydraulic coupling simulation model on axial piston hydraulic motor was established, and the factors including the friction force of cylinder plunger and cylinder block, cylinder plunger and swash plate, the viscous damping of fluid and the triangle damping groove which is to decrease the pressure fluctuation were taken into consideration. Through the high pressure oil of the hydraulic motor pushing plunger to move and mechanical energy driving plunger to discharge oil, the mutual conversion between hydraulic energy and mechanical energy was implemented. The simulation model mainly included the pressure source (constant current source or constant voltage source ),load (external resistance moment), piston and cylinder components, reciprocating and rotating motion transformation components of the plunger, oildistribution port, etc. In the model, cylinder was connected with rigid or elastic locking device. Piston and cylinder surface is simplified to a springdamper elastic sealing unit. In order to realize positive inversion of the hydraulic motor, triangle unloading groove was set in the both ends of the oil inlet and outlet of the valve plate. Through the contrast between simulation result and experimental data from literature, it can be found that the errors of motor speed, acceleration time and maximum flow output are less than 5%. The accuracy of simulation model was testified. According to the simulation result, on account of the flow area mutation of the unloading groove and the waist type slot transitional region, there is a local pressure pulse; and the higher rotational speed is, the greater pressure fluctuation is. The pulsating pressure could be alleviated through improvement of structure and optimization of parameters of the load discharging groove. The performance characteristic of hydraulic motor will be affected by load, when the moment of inertia of load is high, the acceleration time will be long, the fluctuating region of steady rotational speed will be narrow, and the corresponding impulse will be smaller.

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高有山,權(quán)龍,黃家海,張一,蔚鵬飛,孫宣德.軸向柱塞液壓馬達機械液壓耦合仿真分析[J].農(nóng)業(yè)機械學(xué)報,2016,47(5):395-400. Gao Youshan, Quan Long, Huang Jiahai, Zhang Yi, Yu Pengfei, Sun Xuande. Simulation Analysis of Axial Piston Hydraulic Motors by Mechanical Coupling with Hydraulic[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(5):395-400.

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  • 收稿日期:2015-11-27
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  • 在線發(fā)布日期: 2016-05-10
  • 出版日期: 2016-05-10