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基于AMESim的液粘調(diào)速離合器動(dòng)態(tài)接合特性研究
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國家重點(diǎn)基礎(chǔ)研究發(fā)展計(jì)劃(973計(jì)劃)項(xiàng)目(2013CB035400)、國家高技術(shù)研究發(fā)展計(jì)劃(863計(jì)劃)項(xiàng)目(2012AA041803)和國家自然科學(xué)基金創(chuàng)新研究群體科學(xué)基金項(xiàng)目(51221004)


Dynamic Engagement Performance of Hydro-viscous Clutch Based on AMESim
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    摘要:

    為了在不增加系統(tǒng)裝機(jī)功率的前提下提升驅(qū)動(dòng)扭矩,設(shè)計(jì)了一種“電機(jī)+飛輪+液粘調(diào)速離合器”驅(qū)動(dòng)系統(tǒng)。 創(chuàng)建了驅(qū)動(dòng)系統(tǒng)各能量傳遞環(huán)節(jié)的數(shù)學(xué)模型、油膜承載力模型和驅(qū)動(dòng)系統(tǒng)的AMESim仿真模型,揭示了飛輪轉(zhuǎn)動(dòng)慣量、油膜厚度控制曲線等因素對(duì)液粘調(diào)速離合器動(dòng)態(tài)接合特性的影響規(guī)律,得到了扭矩、轉(zhuǎn)速及沖擊度變化曲線,搭建了相應(yīng)的實(shí)驗(yàn)臺(tái)架。仿真和實(shí)驗(yàn)結(jié)果表明,通過合理控制液粘調(diào)速離合器的油膜厚度,實(shí)現(xiàn)了持續(xù)時(shí)間長達(dá)50s的兩倍額定扭矩的輸出,可滿足大中型機(jī)械設(shè)備對(duì)于啟動(dòng)扭矩大、沖擊度小的工程需求。

    Abstract:

    It is not easy for large engineering machinery equipment to start smoothly and successfully, because the starting torque is much larger than its rated torque. In order to improve the starting torque without increasing the installed power of system, a new driving system, which was composed of electric motor, flywheel and hydro-viscous clutch (HVC), was proposed. Based on the mathematics model of new driving system and oil film bearing capacity, the AMESim simulation model of HVC system was built up. According to the influence analysis of flywheel rotary inertia and oil film thickness control method on the dynamic engagement performance of HVC, curves of torque, rotational speed and jerk degree were obtained. The simulation results showed that compared with wet clutch, HVC can effectively avoid the start-up shock by reasonable control of oil film thickness, and the variable decreasing speed of oil film thickness was a good method to increase the starting torque and reduce the jerk degree. To verify the theoretical analysis and simulation, a test rig of the HVC system was established. The experimental results showed that the viscous torque curve with twice of the load torque and duration of 50s were achieved by controlling the oil film thickness of HVC, which can satisfy the demands of big starting torque and small impact for large engineering machinery equipment.

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廖湘平,龔國芳,孫辰晨,王飛.基于AMESim的液粘調(diào)速離合器動(dòng)態(tài)接合特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(6):324-332. Liao Xiangping, Gong Guofang, Sun Chenchen, Wang Fei. Dynamic Engagement Performance of Hydro-viscous Clutch Based on AMESim[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(6):324-332.

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  • 收稿日期:2015-12-08
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  • 在線發(fā)布日期: 2016-06-10
  • 出版日期: 2016-06-10