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履帶式聯(lián)合收獲機差逆轉(zhuǎn)向機構(gòu)設(shè)計與試驗
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國家自然科學基金面上項目(51375214)和江蘇省科技成果轉(zhuǎn)化專項資金項目(BA2014062)


Design and Experiment of Differential Steering Mechanism for Track Combine Harvester
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    摘要:

    為減小履帶式聯(lián)合收獲機在田間連續(xù)轉(zhuǎn)向時對土壤產(chǎn)生的剪切破壞,增加整機在田間轉(zhuǎn)向時的靈活性,提高作業(yè)效率,設(shè)計了一種差逆轉(zhuǎn)向機構(gòu),可以實現(xiàn)差逆轉(zhuǎn)向、切邊轉(zhuǎn)向和單邊制動轉(zhuǎn)向。在對差逆機構(gòu)轉(zhuǎn)向特性進行理論分析的基礎(chǔ)上,應(yīng)用RecurDyn軟件對其進行了不同工況下的動力學仿真,并將試制的差逆轉(zhuǎn)向機構(gòu)安裝在履帶式聯(lián)合收獲機上,在水泥地面及水稻田條件下進行轉(zhuǎn)向性能試驗。試驗結(jié)果表明,在相同轉(zhuǎn)向模式下,即近似相等的轉(zhuǎn)向半徑及轉(zhuǎn)向角速度情況下,水稻田差逆轉(zhuǎn)向半軸輸出扭矩最大,達到5668.2N·m,遠大于水泥地差逆轉(zhuǎn)向的扭矩2268.2N·m,同時在3種轉(zhuǎn)向模式中,差逆轉(zhuǎn)向所要克服的阻力矩最大。在驅(qū)動輪輸出轉(zhuǎn)速75r/min工況下,水泥地面中,差逆轉(zhuǎn)向為0.610rad/s;水稻田中,差逆轉(zhuǎn)向為0.592rad/s,較單邊制動轉(zhuǎn)向分別提高87.7%和88.5%;水稻田地差逆轉(zhuǎn)向的最小轉(zhuǎn)向半徑的平均值為0.098m,水泥地最小轉(zhuǎn)向半徑的平均值為0.082m,轉(zhuǎn)向占用面積顯著減??;切邊轉(zhuǎn)向的角速度小且平穩(wěn),有助于對方向進行微調(diào)。該差逆轉(zhuǎn)向機構(gòu)使聯(lián)合收獲機的行走轉(zhuǎn)向性能顯著提高。

    Abstract:

    In order to solve the shearing damage caused by the track combine harvester continuous steering in the field, increasing the steering flexibility of vehicle, and improving operation efficiency, the driving performance simulation test of a pivot steering mechanism at the flat hard pavement and heavy clay was conducted. In the test, the multibody dynamics model of the combine harvester was established in RecurDyn software, and the movement state was obtained, including steering angular velocity, steering angular acceleration, steering radius and output torque. On this basis, the new type pivot steering mechanism and the walking performance test harvester were trialproduced, and a large number of experiments were carried out. Test results show that, under the same steering mode condition, the differential steering output torque in paddy field is maximum, up to 5668.2N·m, much larger than that at the concrete floor, which is 2268.2N·m, at the same time, the differential steering output torque is the biggest of the three steering modes. As the rotate speed of the driving wheel is 75r/min, the angular velocity at the concrete floor is 0.610rad/s, and that of the paddy field is 0.592rad/s, which are improved by 87.7% and 88.5% separately; the minimum steering radius in the paddy field is 0.098m, and that of the concrete floor is 0.082m, which decrese the steering occupied area significately. The proposed differential steering mechanism improves the walking performance of the combine harvester greatly.

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李耀明,陳勁松,梁振偉,馬 翔,姜曉春.履帶式聯(lián)合收獲機差逆轉(zhuǎn)向機構(gòu)設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2016,47(7):127-134. Li Yaoming, Chen Jinsong, Liang Zhenwei, Ma Xiang, Jiang Xiaochun. Design and Experiment of Differential Steering Mechanism for Track Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(7):127-134.

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  • 收稿日期:2016-01-25
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  • 在線發(fā)布日期: 2016-07-10
  • 出版日期: 2016-07-10