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鮮切果蔬包裝機(jī)輸送機(jī)構(gòu)仿真與試驗(yàn)
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“十二五”國(guó)家科技支撐計(jì)劃項(xiàng)目 (2014BAD04B02)和北京市科技計(jì)劃項(xiàng)目(Z151100001015010)


Simulation and Experiment on Conveying Mechanism of Fresh-cut Fruit and Vegetable Packaging Machine
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    摘要:

    針對(duì)鮮切果蔬包裝機(jī)輸送機(jī)構(gòu)作業(yè)時(shí)包裝物料損傷和滑移的問(wèn)題,分析了輸送機(jī)構(gòu)對(duì)包裝盒壓縮變形原理,通過(guò)PET包裝盒的壓縮試驗(yàn),得到了包裝盒及盒內(nèi)的果蔬產(chǎn)品避免造成機(jī)械損傷的條件,PET包裝盒壓縮位移應(yīng)在10mm以內(nèi),包裝機(jī)輸送機(jī)構(gòu)壓縮力應(yīng)在5~15N之間。采用參數(shù)化建模,通過(guò)有限元仿真分析了輸送機(jī)構(gòu)對(duì)包裝盒壓縮變形的過(guò)程及機(jī)理,分析了包裝盒的易損傷位置及原因。根據(jù)壓縮試驗(yàn)及仿真分析,以滑移率為指標(biāo),進(jìn)行正交試驗(yàn),確定最佳參數(shù)組合:包裝盒質(zhì)量為19g,立式輸送帶對(duì)包裝盒的壓縮位移為8mm,輸送帶速度為0.25m/s,在包裝盒及鮮切果蔬不壓縮受損的同時(shí)PET包裝盒和輸送機(jī)構(gòu)有較好的輸送同步性。

    Abstract:

    In order to decrease the damage and slippage of packaging material during the operation of conveying mechanism of freshcut fruit and vegetable packaging machine, a study was conducted. In this work, the compression deformation principle of the packaging boxes compressed by the conveying mechanism was analyzed. Through compression test of PET packaging boxes, the force of the conveying mechanism should be between 5N and 15N, and the compression displacement should be less than 10mm, which could avoid mechanical damage of packaging boxes and fruitvegetable products. Then, based on parametric modeling, the process and mechanism of the compression deformation of the packaging boxes were analyzed by the finite element simulation. The easy damage position of the packaging boxes and the reason were analyzed. According to the above experiment and analysis, the quality of packaging boxes, the compression displacement and the speed of the vertical belt conveyors were selected as the orthogonal test factors. When the quality of packaging boxes was 19g, the compression displacement between the vertical belt conveyors and the packaging boxes was 8mm and the speed of the vertical belt conveyors was 0.25m/s, the results showed that the slip rate was 0.043%. Under this condition, there was no compressed damage on packaging boxes and freshcut fruits and vegetables. Meanwhile, good transport synchronization was occurred between PET packaging boxes and conveying mechanism.

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鄭兆啟,李樹(shù)君,王 冰,馬季威,李 超,盧黎明.鮮切果蔬包裝機(jī)輸送機(jī)構(gòu)仿真與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(7):252-258. Zheng Zhaoqi, Li Shujun, Wang Bing, Ma Jiwei, Li Chao, Lu Liming. Simulation and Experiment on Conveying Mechanism of Fresh-cut Fruit and Vegetable Packaging Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(7):252-258.

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  • 收稿日期:2016-04-05
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  • 在線發(fā)布日期: 2016-07-10
  • 出版日期: 2016-07-10