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青蘋果片過(guò)熱蒸汽瞬時(shí)壓降膨化動(dòng)力研究
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Dynamic Study on Instant Pressure Drop Puffing of Granny Smith Apple Slices Using Superheated Vapor
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    摘要:

    針對(duì)過(guò)熱蒸汽瞬時(shí)壓降膨化動(dòng)力不明晰、膨化程度調(diào)控困難的問(wèn)題,建立了片狀物料膨化動(dòng)力通用數(shù)學(xué)模型,表明膨化的能量源自于物料內(nèi)部過(guò)熱液體閃急蒸發(fā)做功和過(guò)熱蒸汽瞬時(shí)釋放做功2部分。由于不同含水率的待膨化樣品孔隙率不同,而且膨化前過(guò)蒸汽加熱過(guò)程中熱交換所產(chǎn)生的冷凝水質(zhì)量也不同,從而膨化前樣品的孔隙率產(chǎn)生了不同的變化。因此,膨化度與物料的含水率、孔隙度有關(guān),也與過(guò)熱蒸汽的狀態(tài)有關(guān)。以青蘋果片為試驗(yàn)材料,結(jié)果表明待膨化樣品的孔隙率隨著含水率的增大而明顯減小。采用溫度和壓力分別為430~470K和0.1~0.5MPa、過(guò)熱蒸汽膨化含水率為15%~35%的青蘋果片,運(yùn)用建立的膨化動(dòng)力模型可有效地預(yù)測(cè)和評(píng)價(jià)膨化條件與膨化度的關(guān)系(R>0.89)。增大蒸汽壓力,對(duì)冷凝水的影響不大,可增大過(guò)熱液體和過(guò)熱蒸汽做功,對(duì)提升膨化動(dòng)力和膨化效果最明顯;升高過(guò)熱蒸汽溫度僅能提高過(guò)熱液體做功,但顯著增大的冷凝水量使得過(guò)熱蒸汽做功減小,對(duì)提高膨化動(dòng)力及膨化效果不明顯;增加物料的含水率明顯地增大過(guò)熱液體做功,但是由于冷凝水量明顯增加而降低了過(guò)熱蒸汽做功,總體上表現(xiàn)為較大程度增大了膨化動(dòng)力和膨化度。

    Abstract:

    Unclear puffing power has always been an important problem for instant pressure drop puffing process using superheated vapor. And the condensation water produced by superheated vapor is absorbed by the food material before puffing, which possibly makes bad effect on puffing ratio.A general mathematical model of puffing power was established.Results indicated that puffing energy was produced by flash evaporation of superheated water from internal material and instant release of superheated vapor.Besides,porosity of sample varied with different sample moisture contents and condensation water generated in thermal transfer process before puffing.Thus,puffing ratio was related to the sample moisture content,porosity and status of superheated vapor.Using Granny Smith green apple slice as experimental objects,results suggested that porosity of sample was significantly decreased with the increase of sample moisture content.At temperature of 430~470K,pressure of 0.1~0.5MPa and apple moisture content of 15%~35%,the established puffing power model could effectively predict and evaluate the relationship between puffing condition and puffing ratio (R>0.89).High vapor pressure had insignificant influence on condensation water,and distinctively elevated the energy of superheated water and superheated vapor,which resulted in the biggest puffing ratio.High temperature of superheated vapor can only strengthen superheated water energy,but significant increase of condensation water mass led to superheated vapor energy reduction,and it had slight effects on puffing energy improvement and puffing effect.Moreover,high moisture content of sample significantly increased superheated water energy,but condensation water reduced superheated vapor energy,which generally showed great effects on improvement of puffing power and puffing ratio.The research results illustrated the power mechanism of instant pressure drop puffing process using superheated vapor,which would be helpful to further study on the control of puffing ratio.

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安鳳平,郭瑞,宋洪波,黃群,滕慧,李濤.青蘋果片過(guò)熱蒸汽瞬時(shí)壓降膨化動(dòng)力研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(8):227-232,324. An Fengping, Guo Rui, Song Hongbo, Huang Qun, Teng Hui, Li Tao. Dynamic Study on Instant Pressure Drop Puffing of Granny Smith Apple Slices Using Superheated Vapor[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(8):227-232,324.

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  • 收稿日期:2016-01-20
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  • 在線發(fā)布日期: 2016-08-10
  • 出版日期: 2016-08-10