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玉米收獲機(jī)清選篩體結(jié)構(gòu)優(yōu)化
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國家自然科學(xué)基金項(xiàng)目(51475090)、黑龍江省高校新世紀(jì)優(yōu)秀人才支持計(jì)劃項(xiàng)目(1254-NCET-003)、哈爾濱市青年科技創(chuàng)新人才研究專項(xiàng)資金項(xiàng)目(2014RFQXJ142)、東北農(nóng)業(yè)大學(xué)學(xué)術(shù)骨干計(jì)劃項(xiàng)目和“十二五”國家科技支撐計(jì)劃項(xiàng)目(2014BAD06B02)


Structure Optimization of Cleaning Screen for Maize Harvester
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    摘要:

    為提高玉米籽粒收獲機(jī)風(fēng)篩式清選裝置的清選效果,通過對(duì)比編織篩和貝殼篩的篩分性能,以貝殼篩篩體結(jié)構(gòu)為主要研究對(duì)象,采用CFD-DEM耦合的方法,選取振動(dòng)篩篩分效率和籽粒清潔率為性能指標(biāo),篩孔長度、篩孔高度和篩孔縱向間距為試驗(yàn)因素,設(shè)計(jì)二次正交旋轉(zhuǎn)組合試驗(yàn)。通過響應(yīng)曲面方法對(duì)試驗(yàn)結(jié)果分析,并利用Design-Expert軟件對(duì)回歸數(shù)學(xué)模型進(jìn)行多目標(biāo)優(yōu)化。結(jié)果表明,各因素對(duì)試驗(yàn)指標(biāo)影響由強(qiáng)到弱順序?yàn)椋汉Y孔高度、篩孔縱向間距、篩孔長度。篩體結(jié)構(gòu)參數(shù)優(yōu)化為:篩孔長度21.68mm,篩孔高度10.86mm,篩孔縱向間距55.04mm。通過試驗(yàn)驗(yàn)證此因素條件下振動(dòng)篩篩分效率由81.79%提高到89.91%,籽粒清潔率增加到97.28%,清選裝置的性能得到提高。

    Abstract:

    In order to improve cleaning performance of cross airandscreen cleaning device in maize harvester, through comparing the screening performance of woven screen and shell screen, the structure of shell screen was selected as the main object of study. In order to obtain the optimal parameters of the shell screen, computational fluid dynamics and discrete element method (CFD-DEM) were coupled in the quadratic orthogonal rotationalcombinational simulation tests. Objective indexes were screening efficiency of shell screen and cleaning rate of grain. The factors were the length and height of screen hole and the space between screen holes. The test data were analyzed by the response surface method and the regression mathematical models were multiobjective optimized by using Design-Expert software. Simulation results showed that height of screen holes had the most significant effect on the indexes, followed by the space between screen holes, then the length of screen holes. The optimized parameters were the length of screen hole of 21.68mm, height of screen hole of 10.86mm and space between screen holes of 55.04mm. The results of verified test showed that screening efficiency was increased from 81.79% to 89.91% and the cleaning rate of grain was increased to 9728%, which were consistent with the simulated results. The performance of the cleaning device was enhanced.

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王立軍,張傳根,丁振軍.玉米收獲機(jī)清選篩體結(jié)構(gòu)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(9):108-114. Wang Lijun, Zhang Chuan’gen, Ding Zhenjun. Structure Optimization of Cleaning Screen for Maize Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(9):108-114.

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  • 收稿日期:2016-01-14
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  • 在線發(fā)布日期: 2016-09-10
  • 出版日期: 2016-09-10