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打結(jié)器割繩脫扣機構(gòu)與繞繩機構(gòu)作用分析與改進設(shè)計
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長江學者和創(chuàng)新團隊發(fā)展計劃項目(IRT1293)


Analysis and Modification of Interaction between Wiper Mechanism and Billhook Mechanism for Knotter
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    摘要:

    針對打結(jié)器脫扣失效和剛性碰撞的問題,分析割繩脫扣機構(gòu)與繞繩機構(gòu)的相互作用機理,仿真刀臂的受力—形變,得到刀臂沿打結(jié)嘴軸方向的剛度為801.05N/mm,脫扣凹槽與打結(jié)嘴的過盈量合理設(shè)計范圍應(yīng)為[0.38mm, 0.59mm];同時得到最大正壓力下割刀在刀臂變形后與Oxy、Oxz和Oyz平面夾角變化分別為0.659°、0.4759°和0.4555°,這為割刀安裝補償量提供數(shù)據(jù)支持;依據(jù)剛—柔碰撞原理,設(shè)計一種彈性化打結(jié)嘴軸系,仿真得到該軸系使脫扣凹槽—打結(jié)嘴首次接觸力在脫扣和回程階段分別比原軸系減小46.3%和83.9%,因此該方案可減輕碰撞,同時具備提升脫扣率的優(yōu)點,最后成功試制樣品,實際打捆試驗證明了該方案的可行性。

    Abstract:

    The purpose of this paper was to study and modify the interaction between wiper mechanism and billhook mechanism to solve wiping failure and rigid impact problems. Firstly, load-deformation of wiper was simulated. The results indicated that the stiffness of wiper along billhook shaft direction is 801.05N/mm and the interference between wiper and billhook should be in the range from 0.38mm to 0.59mm. Furthermore, under the maximum pressure, the angles of knife that was mounted on wiper, were changed with Oxy plane, Oxz plane and Oyz plane, which were 0.659°, 0.4759° and 0.4555°, respectively, so it gives a data support for knife installing compensation. Based on rigid-flexible collision theory, a new improved design with elastic billhook shaft system was introduced. The new design used a compression spring that enables the billhook to move elastically and slightly along the shaft direction. Meanwhile, the new billhook system would not affect billhook bevel gear’s movement, since the spring keeps the gear on its original position continuously. Simulation results demonstrated that the design could reduce initial contact force between wiper and billhook by 46.3% and 83.9% at wiping and return phases, respectively. Therefore, the design can decrease impact, and it has a theoretical advantage of increasing knotting rate. Finally, a prototype of the design was produced and its feasibility was verified by actual baling experiments.

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熊亞,李海濤,陳龍健,張紹英,魏文軍,韓魯佳.打結(jié)器割繩脫扣機構(gòu)與繞繩機構(gòu)作用分析與改進設(shè)計[J].農(nóng)業(yè)機械學報,2016,47(10):44-50,27. Xiong Ya, Li Haitao, Chen Longjian, Zhang Shaoying, Wei Wenjun, Han Lujia. Analysis and Modification of Interaction between Wiper Mechanism and Billhook Mechanism for Knotter[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(10):44-50,27.

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  • 收稿日期:2016-05-26
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  • 在線發(fā)布日期: 2016-10-10
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