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半開(kāi)式單葉片螺旋離心泵葉輪內(nèi)部壓力脈動(dòng)研究
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安徽省合肥工業(yè)大學(xué)“秋實(shí)計(jì)劃”A類(lèi)計(jì)劃項(xiàng)目(JZ2015QSJH0246)和中央高?;究蒲袠I(yè)務(wù)費(fèi)專(zhuān)項(xiàng)資金項(xiàng)目(JZ2015HGBZ0129)


Internal Pressure Fluctuation of Semi-open Screw Centrifugal Pump with Single Blade
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    摘要:

    半開(kāi)式單葉片螺旋離心泵由于葉輪結(jié)構(gòu)不對(duì)稱(chēng)、葉輪與蝸殼之間的動(dòng)靜耦合作用以及葉頂間隙泄漏等因素的共同作用,泵內(nèi)部伴隨著很強(qiáng)的壓力脈動(dòng)效應(yīng),不利于機(jī)組的安全運(yùn)行。針對(duì)比轉(zhuǎn)數(shù)ns為237的半開(kāi)式單葉片螺旋離心泵,以CCM+為仿真平臺(tái),采用多面體網(wǎng)格劃分計(jì)算區(qū)域,進(jìn)行全流場(chǎng)定常/非定常數(shù)值計(jì)算,監(jiān)測(cè)葉輪葉片進(jìn)口附近及葉片中部區(qū)域的壓力脈動(dòng)。結(jié)果表明:數(shù)值計(jì)算監(jiān)測(cè)得到的壓力脈動(dòng)趨勢(shì)與試驗(yàn)結(jié)果基本一致,但在監(jiān)測(cè)點(diǎn)位置剛好離開(kāi)葉片吸力面一定距離,并與同一軸向高度處葉片壓力面具有較大圓周距離范圍內(nèi)時(shí),數(shù)值計(jì)算得到的壓力波動(dòng)變化趨勢(shì)與試驗(yàn)結(jié)果存在一定差異。結(jié)合數(shù)值計(jì)算得到的監(jiān)測(cè)點(diǎn)附近壓力云圖分析發(fā)現(xiàn),當(dāng)葉片壓力面逼近監(jiān)測(cè)點(diǎn)時(shí),壓力達(dá)到最大值,并在葉片圓周厚度1/3處時(shí),壓力達(dá)到最小值。另外,從壓力最低點(diǎn)到壓力最高點(diǎn)范圍內(nèi),2個(gè)監(jiān)測(cè)點(diǎn)位置在5個(gè)工況下,壓力波動(dòng)均呈現(xiàn)出3種斜率變化。

    Abstract:

    Strong pressure fluctuation existed in semi-open centrifugal screw pump with single blade under the combined influence of asymmetric impeller structure, static and dynamic coupling effects between impeller and volute and tip clearance leakage etc., which was not conducive to the safety operation of the units. The semiopen screw centrifugal pump with blade and specific speed of 237 was taken as research object, STAR—CCM+ simulation platform was used, calculation area was partitioned with polyhedral mesh, the steady and unsteady numerical calculations of whole flow field were conducted, meanwhile, the outer characteristic was predicted and the pressure fluctuation of inlet and middle area of the blade was monitored. Results showed that the error between predicted outer characteristic and test results was very small and the trend of monitored pressure fluctuation was basically consistent with the test, but when there was a distance between monitoring points and suction surface and a large circumferential distance from the same axial height of pressure surface, the results of numerical calculation were different from the test results. It can be found from the pressure time-domain diagram of two monitoring points that pressure fluctuation span of Pre2 was larger than that of Pre1, which was due to the work capacity of blade’s middle area was better than that of inlet area. Analysis of pressure contour of monitoring points showed that when the pressure surface was close to the monitoring point, pressure reached its maximum value, and at 1/3 circumferential thickness area of the blade, pressure reached its minimum value. In addition, in the range of the lowest point to the highest point, the pressure fluctuation of two monitoring points presented three kinds of slope change under five working conditions.

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陳斌,張華,李國(guó)鋒,王震,王強(qiáng).半開(kāi)式單葉片螺旋離心泵葉輪內(nèi)部壓力脈動(dòng)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(10):73-77,90. Chen Bin, Zhang Hua, Li Guofeng, Wang Zhen, Wang Qiang. Internal Pressure Fluctuation of Semi-open Screw Centrifugal Pump with Single Blade[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(10):73-77,90.

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  • 收稿日期:2016-05-20
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  • 在線發(fā)布日期: 2016-10-10
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