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面向農(nóng)產(chǎn)品冷鏈物流監(jiān)測的無線氣體傳感器在線校準(zhǔn)方法
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山東省高等學(xué)校科技計(jì)劃項(xiàng)目(J15LN52)和農(nóng)業(yè)部公益行業(yè)科研專項(xiàng)(201203017)


Wireless Gas Sensor On-line Calibration Method for Cold Chain Logistics Monitoring of Agricultural Products
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    摘要:

    鮮活農(nóng)產(chǎn)品冷鏈保鮮、?;钸\(yùn)輸過程中需要精確監(jiān)測和控制運(yùn)輸微環(huán)境氣體濃度,因此實(shí)時(shí)精準(zhǔn)地監(jiān)測運(yùn)輸環(huán)境中各類氣體成分濃度尤為重要。在長期氣體濃度監(jiān)測中,傳感器會發(fā)生漂移并呈現(xiàn)弱穩(wěn)定性現(xiàn)象,從而造成監(jiān)測精準(zhǔn)度降低,導(dǎo)致保鮮、保活控制低效。針對該問題,設(shè)計(jì)基于無線傳感器網(wǎng)絡(luò)的氣體傳感器在線校準(zhǔn)方法,利用融合技術(shù)對運(yùn)輸環(huán)境中分布式部署的無線氣體傳感器進(jìn)行周期性選舉,篩選測量準(zhǔn)確、穩(wěn)定的領(lǐng)袖傳感器節(jié)點(diǎn)組作為參考,動態(tài)計(jì)算終端傳感器漂移特征參數(shù)變化,并使用無線通訊技術(shù)完成各類氣體感知節(jié)點(diǎn)輸出—濃度映射函數(shù)參數(shù)的修正調(diào)節(jié),以重新計(jì)算輸出信號與氣體濃度的動態(tài)映射關(guān)系。該方法可非更換地實(shí)現(xiàn)在線氣體傳感器動態(tài)校準(zhǔn),從整體上修正了運(yùn)輸微環(huán)境中氣體傳感器輸出—濃度映射參數(shù)以提高數(shù)據(jù)獲取精度。以鱘魚低溫?zé)o水休眠?;钸\(yùn)輸為試驗(yàn)流程,對重要環(huán)境氣體CO2、O2、NH3等濃度信息進(jìn)行了監(jiān)測與校準(zhǔn)試驗(yàn)。利用高精度、已校準(zhǔn)的氣體濃度記錄儀作為運(yùn)輸微環(huán)境氣體濃度測量標(biāo)準(zhǔn),進(jìn)行校準(zhǔn)試驗(yàn)評估。試驗(yàn)表明傳感輸出信號為TTL電平的CO2傳感器可提高測量精度3.28%,其精度提高程度低于線性或非線性函數(shù)輸出的氣體傳感器;對于輸出—濃度映射為非線性信號的NH3氣體監(jiān)測精度可提高4.14%;針對傳感輸出為線性函數(shù)關(guān)系的O2傳感器校準(zhǔn)效果最優(yōu),其監(jiān)測精度可提高4.71%。綜合對比運(yùn)輸氣體變化監(jiān)測數(shù)據(jù),驗(yàn)證了在不更換傳感器進(jìn)行離線氣調(diào)校準(zhǔn)的情況下,所提方法可較顯著地提高氣體濃度監(jiān)測精度,為有效精準(zhǔn)調(diào)節(jié)冷鏈運(yùn)輸微環(huán)境氣體濃度提供了調(diào)控依據(jù)。

    Abstract:

    Fresh agricultural products and keeping live transportation in the process of cold chain requires accurate monitoring and controlling of transport micro-environmental gas concentration, thus real-time accurate monitoring and controlling all kinds of micro-environmental gas concentration is particularly important. In the longterm monitoring of gas concentration, the sensor will drift and show the phenomenon of weak stability, resulting in reduction of monitoring accuracy and low efficiency of controlling for preservation. Aiming at this problem, the design was based on wireless sensor network gas sensor for on-line calibration method, fusion techniques were used to do periodic election of logistics monitoring with distributed deployment of wireless gas sensor, measurement accuracy and stability of the leader of sensor node group were selected as a reference, dynamically calculated the change of terminal sensor drift characteristic parameters, and wireless communication technology was used to complete correction of various types of gas sensing output mapping parameters in order to calculate dynamic mapping between output signal and gas concentration. The method can realize dynamic calibration of on-line gas concentration sensing without replacing gas sensor, and output of gas sensor in the transportation was optimized as a whole to improve the accuracy of acquisition. The method was verified by low-temperature sturgeon water-free dormant keep-live transportation tests, monitoring and calibration of concentration information for the important environmental gas CO2, O2, NH3 and so on. The evaluation test was carried out by using high precision and calibrated gas concentration data recorder as standard for measurement of gas concentration for the micro environment of transportation. Experiments show that the sensor output signal for TTL level of CO2 sensor can improve the measurement accuracy by 3.28%. The precision was inferior to linear or nonlinear output functions of gas sensor;for concentration output mapping of nonlinear signal, the NH3 gas monitoring accuracy can be improved by 4.14%. The calibration method for sensor output concentration mapping for linear function of oxygen gas sensors’ calibration was the best and the monitoring precision can be improved by 4.71%. Comprehensively comparing the monitoring data of gas concentration change, this method can significantly improve the accuracy of gas monitoring, which provided basis for precise monitoring and controlling of cold chain transportation micro environment gas concentration.

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張永軍,張小栓,張長峰,李道亮,傅澤田.面向農(nóng)產(chǎn)品冷鏈物流監(jiān)測的無線氣體傳感器在線校準(zhǔn)方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(10):309-317. Zhang Yongjun, Zhang Xiaoshuan, Zhang Changfeng, Li Daoliang, Fu Zetian. Wireless Gas Sensor On-line Calibration Method for Cold Chain Logistics Monitoring of Agricultural Products[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(10):309-317.

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  • 收稿日期:2016-03-22
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  • 在線發(fā)布日期: 2016-10-10
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