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穴盤苗全自動(dòng)移栽機(jī)運(yùn)動(dòng)協(xié)調(diào)控制系統(tǒng)設(shè)計(jì)與移栽試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(51475216)、國家高技術(shù)研究發(fā)展計(jì)劃(863計(jì)劃)項(xiàng)目(2013AA10230704)和江蘇省高校優(yōu)勢(shì)學(xué)科建設(shè)工程項(xiàng)目(蘇財(cái)教(2014)37 號(hào))


Design and Experiment on Potted-seedling Automatic Transplanter Control System for Motion Coordinating
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    摘要:

    為實(shí)現(xiàn)穴盤苗全自動(dòng)移栽機(jī)取苗、移盤和植苗動(dòng)作驅(qū)動(dòng)系統(tǒng)的分離,簡(jiǎn)化移栽機(jī)機(jī)械傳動(dòng)系統(tǒng)結(jié)構(gòu),以提高其可靠性和作業(yè)質(zhì)量,基于PLC設(shè)計(jì)了一套穴盤苗全自動(dòng)移栽機(jī)運(yùn)動(dòng)協(xié)調(diào)控制系統(tǒng),并進(jìn)行了實(shí)際移栽試驗(yàn)。試驗(yàn)結(jié)果表明:在運(yùn)動(dòng)協(xié)調(diào)控制系統(tǒng)的控制下,實(shí)現(xiàn)了步進(jìn)電動(dòng)機(jī)驅(qū)動(dòng)苗盤橫向進(jìn)給運(yùn)動(dòng)、伺服電動(dòng)機(jī)驅(qū)動(dòng)取苗機(jī)械手縱向往復(fù)運(yùn)動(dòng)、取苗機(jī)械手氣動(dòng)垂直取/放苗動(dòng)作和氣動(dòng)喂苗動(dòng)作的控制及其與機(jī)械驅(qū)動(dòng)植苗動(dòng)作的同步配合,穴盤苗全自動(dòng)移栽機(jī)可以實(shí)現(xiàn)40株/(min·行)的取/放苗速度,在整機(jī)單行移栽39.9株/min的平均移栽速度下,樣機(jī)完成取/放苗過程并最終將缽苗成功喂入栽植器的喂苗成功率達(dá)到96.9%。

    Abstract:

    In order to achieve the separation of three different motion driving systems, which are seedling fetching, plant moving and seedling planting on potted-seedling automatic transplanter, simplify the mechanical transmission system structure, and improve the reliability and quality of operations, a potted-seedling automatic transplanter control system for motion coordinating was designed based on PLC. This system accomplishes synchronous coordination of seedling disk lateral feeding motion driving by stepper motor, seedling fetching manipulator longitudinal reciprocating motion driving by servo motor, control of pneumatic perpendicular fetching/casting seedling motion of seedling fetching manipulator and pneumatic feeding seedling motion, and mechanical driving planting motion, which simplifies the mechanical transmission system, at the same time, further raises the positioning precision of the seedling fetching and the seedling moving flexibility, reduces the loss of the seedling matrix and improves the transplanting effect. The working principle of potted-seedling automatic transplanter is expounded, the design of hardware system and software system of the motion coordination control system is discussed in detail, and the actual transplanting test is carried out. Experimental results show that under the control of motion coordination control system, potted-seedling automatic transplanter can achieve 40 strains/(min·row) fetching/casting seedling rate, at the overall single row transplanting average rate of 39.9 strains/min, prototype completes fetching/casting seedling process, ultimately, the success rate of feeding seedlings into planting device is 96.9%.

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魏新華,包盛,劉曉凱,劉成良,毛罕平.穴盤苗全自動(dòng)移栽機(jī)運(yùn)動(dòng)協(xié)調(diào)控制系統(tǒng)設(shè)計(jì)與移栽試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(12):1-7,52. Wei Xinhua, Bao Sheng, Liu Xiaokai, Liu Chengliang, Mao Hanping. Design and Experiment on Potted-seedling Automatic Transplanter Control System for Motion Coordinating[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(12):1-7,52.

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  • 收稿日期:2016-05-10
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  • 在線發(fā)布日期: 2016-12-10
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