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橫置差速軸流脫分選系統(tǒng)設(shè)計與試驗(yàn)
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國家自然科學(xué)基金項目(51305182)、浙江省自然科學(xué)基金項目(Y1110647)和浙江省公益性技術(shù)應(yīng)用研究項目(2013C32027、2017C32097)


Design and Experiment on Axial-flow Differential-speed Threshing—Separating—Cleaning Unit
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    摘要:

    針對橫置軸流滾筒長度受限和脫出物在清選篩入口一角堆積嚴(yán)重的問題,設(shè)計了以同軸差速脫粒滾筒、圓錐形清選風(fēng)機(jī)、雙層振動篩和螺旋板齒式復(fù)脫器為主要工作部件的橫置差速軸流式脫分選系統(tǒng)。為了提升橫置差速軸流脫分選系統(tǒng)工作性能,設(shè)計了喂入量為2kg/s的試驗(yàn)臺,采用二次正交旋轉(zhuǎn)組合設(shè)計法進(jìn)行工作性能試驗(yàn),考察差速滾筒轉(zhuǎn)速組合、圓錐形風(fēng)機(jī)葉片錐度、差速滾筒高低速段長度配比3個因素對損失率、破碎率、含雜率和脫粒功耗4個性能指標(biāo)的影響。建立了損失率、破碎率、含雜率、脫粒功耗的回歸數(shù)學(xué)模型,利用Matlab優(yōu)化工具箱對回歸數(shù)學(xué)模型進(jìn)行了多目標(biāo)優(yōu)化計算。結(jié)果表明:影響橫置差速軸流脫分選系統(tǒng)損失率、含雜率的3個因素主次順序依次為差速滾筒轉(zhuǎn)速組合、圓錐形風(fēng)機(jī)葉片錐度、差速滾筒高低速段長度配比;影響橫置差速軸流脫分選系統(tǒng)破碎率、脫粒功耗的3個因素主次順序依次為差速滾筒轉(zhuǎn)速組合、差速滾筒高低速段長度配比、圓錐形風(fēng)機(jī)葉片錐度;最優(yōu)參數(shù)組合為:差速滾筒轉(zhuǎn)速組合750、850r/min,風(fēng)機(jī)葉片錐度3.8°,高速段比例30%;對應(yīng)工作性能指標(biāo)為:損失率1.57%、破碎率0.71%、含雜率0.38%,脫粒功耗6.67kW/kg。田間試驗(yàn)結(jié)果表明,橫置差速軸流脫分選系統(tǒng)工作性能指標(biāo)優(yōu)于行業(yè)標(biāo)準(zhǔn)。

    Abstract:

    In order to solve the problem of poor threshing ability because of the transverse space limitation and grain mound in the entrance of longitudinal cleaning sieve of axial flow threshing—separating—cleaning unit in combine harvest, a new type axial-flow differential-speed threshing—separating—cleaning unit was designed, which consisted of coaxial differential-speed threshing cylinder, conical centrifugal fan, double-layer vibration sieve and rethreshing system with helical plate toot. The test-bed at feed rate of 2kg/s for rice was developed, the optimal structural parameters and operation parameters were explored by quadratics rotary orthogonal combination design experiment.The mathematical models of loss rate, crushing rate, impurity rate and power consumption were established by means of regression analysis. The influences of rotary speed combination of differential-speed roller, blade taper of conical centrifugal fan and length ratio of differential-speed cylinder on loss rate, crushing rate, impurity rate and power consumption had been analyzed, and multi-objective optimization based on Matlab optimum toolbox was applied. The results indicated that the sequences of factors influencing the threshing and cleaning performance about loss rate and impurity rate were rotary speed combination of differential-speed roller, blade taper of conical centrifugal fan, length ratio of differential-speed cylinder, and the sequences of factors influencing crushing rate and power consumption were rotary speed combination of differential-speed roller, length ratio of differential-speed cylinder and blade taper of conical centrifugal fan. The values of optimum scheme were 750r/min and 850r/min, 3.8°, 30%, respectively. The loss rate was 1.57%, broken rate was 0.71% and impurity rate was 0.38%. The total threshing power consumption was 6.67kW/kg, and the low speed threshing cylinder and high speed threshing cylinder accounted for about 59.3% and 40.7% of total threshing power consumption, respectively. The results of field experiment indicated that the indexes of working performance of axial-flow differential-speed threshing—separating—cleaning unit were more effective than national standards. The study would provide some theoretical basis for the design of axial-flow differential-speed threshing—separating—cleaning unit.

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王志明,呂彭民,陳霓,李驊,劉正懷,陳德俊.橫置差速軸流脫分選系統(tǒng)設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2016,47(12):53-61. Wang Zhiming, Lü Pengmin, Chen Ni, Li Hua, Liu Zhenghuai, Chen Dejun. Design and Experiment on Axial-flow Differential-speed Threshing—Separating—Cleaning Unit[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(12):53-61.

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  • 收稿日期:2016-05-05
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  • 在線發(fā)布日期: 2016-12-10
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