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D型打結(jié)器割繩脫扣機構(gòu)空間結(jié)構(gòu)參數(shù)分析
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教育部長江學(xué)者和創(chuàng)新團隊發(fā)展計劃項目(IRT1293)


Spatial Structure Parameter Analysis of Rope Cutting and Releasing Mechanism of D-knotter
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    摘要:

    針對D型打結(jié)器割繩脫扣機構(gòu)空間結(jié)構(gòu)參數(shù)復(fù)雜且設(shè)計要求不清等問題,通過對打結(jié)器割繩脫扣機構(gòu)與其它機構(gòu)進行運動學(xué)分析,建立了割繩脫扣機構(gòu)的參數(shù)設(shè)計理論模型,描述了割繩脫扣機構(gòu)與其它機構(gòu)之間的參數(shù)匹配關(guān)系。分析了割繩脫扣機構(gòu)結(jié)構(gòu)參數(shù)對割繩脫扣動作的影響,并得出脫扣凹槽及割刀的設(shè)計尺寸要求。結(jié)果表明割繩脫扣機構(gòu)回轉(zhuǎn)中心與脫扣凹槽面的距離變化范圍為27~35mm,割繩脫扣機構(gòu)回轉(zhuǎn)中心與割刀安裝面距離的變化范圍為47~53mm,割刀刀刃尺寸由脫扣凹槽位置尺寸決定。設(shè)計并試制了一種組合式割繩脫扣機構(gòu),該機構(gòu)可實現(xiàn)多參數(shù)調(diào)節(jié),便于對所求結(jié)構(gòu)參數(shù)的考核驗證。將設(shè)計的組合式割繩脫扣機構(gòu)安裝在已有打結(jié)器上進行打結(jié)試驗,分別對每個參數(shù)進行單因素試驗,共設(shè)計11個試驗組。試驗結(jié)果表明割繩脫扣機構(gòu)空間運動模型準確可靠,計算的結(jié)構(gòu)參數(shù)匹配合理。

    Abstract:

    Aiming to resolve the problem the space structure of rope cutting and releasing mechanism of knotter was very complex and the structure parameter influencing the motion of rope cutting and releasing was unknown. Kinematics analysis of rope cutting and releasing mechanism and other mechanism were carried out. The parametric design theory about rope cutting and releasing mechanism was established. The relationship of parameter matching between rope cutting and releasing mechanism and other mechanism was described. The important structure parameters influencing the motion of rope cutting and releasing were analyzed. The design requirements of rope releasing platform and cutting knife were calculated. The results showed that the distance between center of gyration of rope cutting and releasing mechanism and the rope releasing platform were 27~35mm, the distance between centre of gyration of rope cutting and releasing mechanism and the platform of rope cutting knife were 47~53mm, the cutting edge size of rope cutting knife was decided by the position size of platform of rope cutting knife. In order to verify the accuracy of the model, a modular rope cutting and releasing mechanism was designed and manufactured based on the range of key size of rope cutting and releasing mechanism. The designed rope cutting and releasing mechanism can adjust the position size and structure size of rope releasing platform and cutting knife, it was very convenient for the validation of structural parameters of rope cutting and releasing mechanism. The wheat straw baling test on the designed mechanism was conducted in the interior, eleven experimental groups were designed. Results showed that if the design size met the design requirements, the effect of rope cutting and releasing was good, otherwise the effect of rope cutting and releasing was poor. Therefore, it can be found that the calculating structural size parameters of rope cutting and releasing mechanism were confirmed to the requirements of D-knotter, and the model was accurate and it could guide the optimal design of D-knotter.

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張安琪,陳龍健,董浩,張紹英,李海濤,韓魯佳. D型打結(jié)器割繩脫扣機構(gòu)空間結(jié)構(gòu)參數(shù)分析[J].農(nóng)業(yè)機械學(xué)報,2017,48(1):73-80. ZHANG Anqi, CHEN Longjian, DONG Hao, ZHANG Shaoying, LI Haitao, HAN Lujia. Spatial Structure Parameter Analysis of Rope Cutting and Releasing Mechanism of D-knotter[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(1):73-80.

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  • 收稿日期:2016-08-26
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  • 在線發(fā)布日期: 2017-01-10
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